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EATON RT-RTO-RTX SERVICE MANUAL

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EATON RT-RTO-RTX SERVICE MANUAL

Format: PDF

Language: EN

Size: 16.78 MB

Pages: 596

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Description

NAVISTAR 10 SPEED AND 15 SPEED TRANSMISSIONS EATON RT, RTO, AND RTX SERVICE MANUAL

What does this catalog contain?

EATON RT-RTO-RTX SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

EATON RT-RTO-RTX SERVICE MANUAL includes:

  • Numbered table of contents easy to use so that you can find the information you need fast.
  • Detailed sub-steps expand on repair procedure information.
  • Numbered instructions guide you through every repair procedure step by step.
  • Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
  • Notes, cautions and warnings throughout each chapter pinpoint critical information.
  • Bold figure number help you quickly match illustrations with instructions.
  • Detailed illustrations, drawings and photos guide you through every procedure.
  • Enlarged inset helps you identify and examine parts in detail.

What will you get when you get this service catalog?

  • After payment has been received, a few minutes later.
  • Lifetime PDF and Access To Download (By Request).
  • Compatible With Windows, Mac, IOS, Android and Other Systems.
  • Searchable Text and Built-in Index For Instant Information Search Bookmarks.
  • Printable – Pages Or Entire Manual.
  • Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE EATON RT-RTO-RTX SERVICE MANUAL

1. IDENTIFICATION………………………………………………………………………………………….1
2. MAINTENANCE……………………………………………………………………………………………1
3. PRECAUTIONS………………………………………………………………………………………….3
3.1. DISASSEMBLY……………………………………………………………………………………3
3.2. INSPECTION……………………………………………………………………………………..4
3.3. REASSEMBLY…………………………………………………………………………………….6
4. CHANGING THE INPUT SHAFT…………………………………………………………………………7
4.1. SPECIAL PROCEDURE…………………………………………………………………………..7
4.2. DISASSEMBLY……………………………………………………………………………………7
4.3. REASSEMBLY…………………………………………………………………………………….7
5. AIR SYSTEM…………………………………………………………………………………………….9
5.1. TROUBLESHOOTING……………………………………………………………………………10
5.2. DEEP REDUCTION AIR SYSTEM……………………………………………………………….12
5.3. INSERT VALVE…………………………………………………………………………………..14
5.4. AIR FILTER/REGULATOR ASSEMBLY………………………………………………………….16
5.5. SLAVE VALVES………………………………………………………………………………….17
5.6. ROADRANGER VALVE A-5015………………………………………………………………….18
Removal and Disassembly……………………………………………………………………….18
6. REMOVE………………………………………………………………………………………………..19
6.1. SHIFTING CONTROLS………………………………………………………………………….19
Roadranger Valve………………………………………………………………………………..19
Air Filter/Regulator Assembly…………………………………………………………………….22
Slave Valve………………………………………………………………………………………23
6.2. GEAR SHIFT LEVER ASSEMBLY……………………………………………………………….26
6.3. SHIFTER HOUSING……………………………………………………………………………..26
6.4. OUTPUT YOKE………………………………………………………………………………….27
6.5. AUXILIARY SECTION……………………………………………………………………………28
6.6. CLUTCH HOUSING……………………………………………………………………………..31
6.7. AUXILIARY SECTION……………………………………………………………………………32
Auxiliary Countershaft Assemblies……………………………………………………………….32
Cylinder Assembly……………………………………………………………………………….35
Auxiliary Mainshaft Assembly. ……………………………………………………………………38
Output Shaft and Rear Bearing Assemblies………………………………………………………42
6.8. AUXILIARY DRIVE GEAR……………………………………………………………………….44
6.9. LEFT REVERSE IDLER GEAR ASSEMBLY……………………………………………………..45
6.10. COUNTERSHAFT BEARINGS…………………………………………………………………..50
6.11. MAINSHAFT ASSEMBLY………………………………………………………………………..54
6.12. INPUT SHAFT……………………………………………………………………………………55
6.13. COUNTERSHAFT ASSEMBLIES………………………………………………………………..58
7. DISASSEMBLE…………………………………………………………………………………………59
7.1. GEAR SHIFT LEVER ASSEMBLY……………………………………………………………….59
7.2. SHIFTER HOUSING……………………………………………………………………………..60
7.3. AUXILIARY SECTION……………………………………………………………………………64
Synchronizer Assembly…………………………………………………………………………..64

7.4. MAINSHAFT ASSEMBLY………………………………………………………………………..67
7.5. COUNTERSHAFT ASSEMBLIES………………………………………………………………..72
7.6. RIGHT REVERSE IDLER GEAR ASSEMBLY……………………………………………………74
7.7. AUXILIARY DRIVE GEAR ASSEMBLY…………………………………………………………..74
8. REASSEMBLE………………………………………………………………………………………….76
8.1. GEAR SHIFT LEVER ASSEMBLY……………………………………………………………….76
8.2. SHIFTER HOUSING……………………………………………………………………………..78
8.3. AUXILIARY SECTION……………………………………………………………………………83
LO Range Gear Assembly……………………………………………………………………….83
Output Shaft and Rear Bearing Assemblies………………………………………………………86
Synchronizer Assembly…………………………………………………………………………..91
Auxiliary Countershaft Assemblies and Timing…………………………………………………..93
8.4. AUXILIARY DRIVE GEAR ASSEMBLY…………………………………………………………..94
8.5. COUNTERSHAFT ASSEMBLIES………………………………………………………………..96
8.6. MAINSHAFT ASSEMBLY……………………………………………………………………….100
9. INSTALL……………………………………………………………………………………………….117
9.1. RIGHT REVERSE IDLER GEAR ASSEMBLY… ………………………………………………..117
9.2. COUNTERSHAFT ASSEMBLIES………………………………………………………………121
9.3. LEFT COUNTERSHAFT ASSEMBLY…………………………………………………………..122
9.4. MAIN DRIVE GEAR ASSEMBLY……………………………………………………………….124
9.5. MAINSHAFT ASSEMBLY……………………………………………………………………….129
9.6. RIGHT COUNTERSHAFT ASSEMBLY…………………………………………………………132
9.7. LEFT REVERSE IDLER GEAR ASSEMBLY……………………………………………………136
9.8. MAINSHAFT AUXILIARY DRIVE GEAR ASSEMBLIES…… …….. …….. …….. ……. …….. ..136
9.9. CLUTCH HOUSING…………………………………………………………………………….139
9.10. AUXILIARY SECTION………………………………………………………………………….140
9.11. AUXILIARY SECTION TO MAIN CASE…………………………………………………………152
9.12. OUTPUT YOKE…………………………………………………………………………………156
9.13. SHIFTER HOUSING……………………………………………………………………………158
9.14. GEAR SHIFT LEVER HOUSING ASSEMBLY…………………………………………………..160
9.15. SLAVE VALVE………………………………………………………………………………….161
9.16. AIR FILTER/REGULATOR/SLAVE VALVE………………………………………………………163
9.17. ROADRANGER VALVE…………………………………………………………………………165
9.18. SHIMMING CHART…………………………………………………………………………….169
10. LUBRICATION…………………………………………………………………………………………169
10.1. PROPER OIL LEVEL……………………………………………………………………………170
10.2. DRAINING OIL………………………………………………………………………………….170
10.3. REFILLING……………………………………………………………………………………..170
10.4. OPERATING TEMPERATURES………………………………………………………………..170
SPECIFICATIONS…………………………………………………………………………………………171
TORQUE…………………………………………………………………………………………………..172

 

Moreover

  • This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
  • After completing the purchase process, you will receive a message from live support, and the download link will be sent to you within minutes. Additionally, the download process will also be emailed to the backup email address you provided during the purchase.
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