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Grove TM500E-2 Truck Crane Full Manual (Operator, Parts, Service, Schematics)

Format: PDF (Printable Document)

File Language: English

File Pages: 2,869

File Size: 1.61 GB (Speed Download Link)

File Count: 344 files (222 PDF)

Brand: Grove

Model: TM500E-2

Equipment Type: Truck Crane

Manuals Included: Operator Manual (427 pages), Parts Manual (1,441 pages), Service Manual (392 pages), Schematics (21 files), Load charts (1 file), Technical data (1 file), Component manuals (6 files), CDs and software (302 files)

Publication No.: Operator Manual: CTRL166-02, TM500E-2, CTRL166-01; Service Manual: CTRL151-00

Serial No.: 5551041, 227277

Type of Document: Full Manual Set

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

$ 100

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Grove TM500E-2 Truck Crane Full Manual (Operator, Parts, Service, Schematics)

A Grove TM500E-2 is a truck crane. It drives to site on its carrier, sets up on outriggers and lifts with its boom. A rental fleet that runs one in the yard needs the same documents in the cab, in the workshop and at the parts desk. This full manual set puts all of them in one download for that machine.

What this manual set helps you do

  • Operate the crane from the Carrier Operator Manual and the Superstructure Operator Manual, which cover controls, setup, safe operation and daily checks (427 pages in 6 files).
  • Order the right components from the Parts Manual, 1,441 pages of exploded views and part numbers in one file.
  • Repair and adjust the machine with the Service Manual, 392 pages for troubleshooting and repair work.
  • Trace hydraulic and electrical faults using the 21 schematics files, 91 pages.
  • Read the load charts, technical data and the PAT iFLEX2 and PAT iSCOUT Load Moment Indicator component manuals when you set up a lift or check the load moment limiter.

Who this is for

A rental fleet manager gets one document set that operators, mechanics and the parts desk can all work from. A workshop or service company that takes on a TM500E-2 gets the service manual and schematics for the carrier and superstructure, plus the parts manual for ordering.

FAQ

Q: What do I receive and how is it organised?

A: You get 344 files (222 PDF) and 2,869 PDF pages in one download, in English. The files have a text layer, so you can search and copy text. Besides the three manuals, the set holds load charts, technical data, assembly and installation documents, component manuals, CDs and software files, and other documents.

Q: Which machine does it fit?

A: It is made for the Grove TM500E-2 truck crane. The titles read TM500E-2 Carrier Operator Manual, TM500E-2 Superstructure Operator Manual, TM500E-2 Parts Manual and TM500E-2 Service Manual.

Q: How does it fit my job?

A: If you need to keep one TM500E-2 documented for daily operation, repairs and parts orders, the set covers all three. The assembly and installation files add 180 pages for work on the crane itself.

Download it once, and every person who touches that TM500E-2 can work from the same files.

📘 Show Index

Table of Contents:

Operator Manual Table of Contents

427 pages, 6 files

  • Publication CTRL166-01 (172 pages)
    • SECTION 1
      • Introduction
    • SECTION 2
      • Safety Information
    • SECTION 3
      • Operating Controls
    • SECTION 4
      • Set-up And Installation
    • SECTION 5
      • Lubrication
    • SECTION 6
      • Maintenance Checklist
  • Publication CTRL166-02 (80 pages)
    • General Information
      • Information for the Owner
    • CRANE Access
      • Cab Entry and Exit
      • Tilting the Cab
      • Crane Maintenance
    • Interior Lights
    • Heating and Air Conditioning
      • General
      • Cab Ventilation
      • Seat Adjustments
    • Engine Start and Operation
      • Starting the Engine
      • Cold Weather Operation
      • Automatic Transmission
  • Serial No. 5551041 (1 pages)
  • Publication CTRL166-04 (174 pages)
    • General Information
      • Information for the Owner
    • CRANE Access
      • Cab Entry and Exit
      • Tilting the Cab
      • Crane Maintenance
    • Engine Start and Operation
      • Starting the Engine
      • Cold Weather Operation
      • Automatic Transmission
    • SECTION 1
      • Introduction
    • SECTION 2
      • Safety Information
    • SECTION 3
      • Operating Controls
    • SECTION 4
      • Set-up And Installation
    • SECTION 5
      • Lubrication
    • SECTION 6
      • Maintenance Checklist

Parts Manual Table of Contents

1,441 pages, 1 file

  • BOOM ASSEMBLY – 4 SECTION
  • (COMPLETE ASSEMBLY)
  • LIGHT INSTALLATION – BOOM
  • SOCKET ASSY 5/8"
  • KIT INSTALLATION – iFLEX 5 LMI BOOM
  • RETAINER
  • DUMMY PLUG, 2-PIN
  • LMI BOOM INSTL KIT – iFlex
  • WEIGHT AND CHAIN ASSEMBLY
  • BOOM ANGLE INDICATOR
  • INSTALLATION
  • HOOK BLOCK ASSEMBLY – 25 TON
  • BALL ASSEMBLY – OVERHAUL
  • EXTENSION INSTALLATION – BOOM
  • CARRIER INSTALLATION – JIB
  • EXTENSION
  • EXTENSION INSTALLATION – JIB BOOM
  • EXTENSION KIT INSTALLATION
  • BOOM
  • CAB INSTALLATION
  • (NOT AVAILABLE AS ASSEMBLY)
  • SEAT INSTALLATION
  • ACOUSTICS INSTALLATION
  • CONTROL PANEL INSTALLATION
  • CONSOLE INSTALLATION – FRONT
  • ELECTRICAL SYSTEM INSTALLATION
  • HARNESS ASSEMBLY – FUSE AND RELAY PANEL
  • LEVER INSTALAATION
  • AIR CONDITIONING INSTALLATION
  • KIT – CUMMINS AIR CONDITIONER COMPRESSOR
  • HEATER/COOLER INSTALLATION – CAB
  • SCREEN INSTALLATION – SUN
  • BINDER INSTALLATION
  • PEDALS INSTALLATION
  • SWITCH INSTALLATION – BOOM LIGHTS
  • KIT – iFLEX2 LMI CAB
  • LMI INTERNAL LIGHTBAR KIT
  • KIT, LMI S/S IFLEX
  • LMI S/S INSTL KIT -IFLEX
  • COVER INSTALLATION – REAR CAB
  • HYDRAULIC LINES INSTALLATION
  • VALVE INSTALLATION – CONTROL
  • VOLT
  • HOIST INSTALLATION – MAIN
  • MIRROR INSTALLATION – HOIST
  • DRIVE INSTALLATION – TURNTABLE AND
  • SHAFT INSTALLATION-BOOM PIVOT
  • LOCK INSTALLATION – 360 SWING
  • LOCK INSTALLATION – PIN
  • SWIVEL INSTALLATION
  • CYLINDER INSTALLATION-LOWER PIVOT & LIFT
  • LUBE INSTALLATION – TURNTABLE BEARING
  • BOLT INSTALLATION – BEARING
  • CABLE INSTALLATION – PIN LOCK
  • LIGHT INSTALLATION – STROBE
  • COVER INSTALLATION – VALVE
  • COUNTERWEIGHT INSTALLATION
  • BOTTLE INSTALLATION – WASHER
  • EXHAUST INSTALLATION
  • RESTRAINT INSTALLATION – FRONT AXLE
  • NUT INSTALLATION – FRONT WHEEL COVER
  • COVER INSTALLATION – REAR WHEEL
  • STOWAGE INSTALLATION – OUTRIGGER FLOAT
  • FLOAT ASSEMBLY – OUTRIGGER
  • DECAL INSTALLATION – TM500E2
  • SUB FRAME ASSEMBLY
  • CYLINDER ASSEMBLY – OUTRIGGER EXTENSION
  • DECKING INSTALLATION – FENDER AND
  • LIGHTS INSTALLATION – EXTERIOR
  • ELECTRICAL SYSTEM INSTALLATION – CARRIER
  • CONTROL INSTALLATION – REMOTE
  • TRAY INSTALLATION – HOOK BLOCK
  • STOWAGE INSTALLATION
  • GUARD INSTALLATION – MUD
  • BOLT INSTALLATION – SUBFRAME
  • VALVE INSTALLATION – HYDRAULIC
  • CARRIER ASSEMBLY – AX TRUCK

Service Manual Table of Contents

392 pages, 1 file

  • SECTION 1
    • Introduction
  • SECTION 2
    • Hydraulic System
  • SECTION 3
    • Electric System
  • SECTION 4
    • Boom
  • SECTION 5
    • Hoist And Counterweight
  • SECTION 6
    • Swing System
  • SECTION 7
    • Power Train
  • SECTION 8
    • Undercarriage
  • SECTION 9
    • Lubrication

Also in this set

  • Schematics (21 files, 91 pages)
  • Load charts (1 file, 14 pages)
  • Technical data (1 file, 21 pages)
  • Assembly and installation (2 files, 180 pages)
  • Component manuals (6 files, 294 pages)
    • PAT iFLEX2 Load Moment Indicator
    • PAT iSCOUT Load Moment Indicator
  • CDs and software (302 files, 9 pages)
    • TM500E-2
  • Other documents (1 file)

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