Ingersoll Rand ECM580 Series Hydraulic Crawler Drill Operating and Maintenance Manual (X004021AE and Above)

Ingersoll Rand ECM580 Series Hydraulic Crawler Drill Operating and Maintenance Manual (X004021AE and Above)

Ingersoll Rand ECM580 Series Hydraulic Crawler Drill Index:

General i-1
Procedures when receiving the machine —————— i-2
Machine identification plate location i-3
Engine identification plate location i-3
Instruction manual storage location i-4
Emergency exit location i-4
Fire extinguisher location i-4
General information i-5
Machine description 1-5
Engine installation i-6
Main frame installation i-6
Drill guide installation i-6
Controls and instruments installation i-6
Tramming system i-6
Steering system i-6
Braking system i-6
Emergency stop system i-7
Operator’s cab installation i-7
Gradeability i-7
Serviceability i-7
Standard features i-8
Main Assemblies i-8
SECTION 1 -SAFETY INFORMATION
1.1 Overview ___________________________ 1-3
1 2 WARNINGS 1-3
1 3 General 1-3
1 .4 Selection and qualification of personnel 1-4
1.5 Organizational Measures 1-5
1.6 Pre-starting Inspection 1-5
1.7 Safety Instructions governing operation 1-6
I Starting 1-7
II Operating 1-7
Ill Stopping 1-7
VI Maintenance 1-8
Warning of special dangers 1-1 O
1 9 Transporting and towing – Recommissioning 1-1 O
Safety related decals 1-12
___________________________ 1-12
Table 1 – Safety decal identification __________________ 1-13
I. International safety decals with interpretations 1-16
II. U S.A and English language safety decals with interpretations 1-20
Hazardous substances precaution 1-26
SECTION 2 – SYMBOL IDENTIFICATION
Overview _____________________________ 2-1
International & Combined Symbols – Part 1 2-2
International & Combined Symbols – Part 1 · Interpretation 2-3

International & Combined Symbols – Part 2 ________________ 2-4
International & Combined Symbols – Part 2 : Interpretation 2-5
International & Combined Symbols – Part 3 2-6
International & Combined Symbols – Part 3 · Interpretation 2-7
SECTION 3 – CONTROLS AND INSTRUMENTS
General 3-1
A – Operator’s Cabin located controls and instruments 3-1
B – Engine Compartment located controls and instruments 3-1
3.1 Flushing Air Pressure Gauge 3-4
3.2 Feed Hydraulic Pressure Gauge 3-4
3 3 Rotation Hydraulic Pressure Gauge 3-4
3.4 Drifter percussion Hydraulic Pressure Gauge 3-4
3.5 Drilling Angle Indicator Switch 3-4
3.6 Front Working Lights Switch (6, Figure 3-3) (ON/OFF) 3-4
3 7 Rear Working Lights Switch (7, Figure 3-3) (ON/OFF) 3-4
3.8 Window Wiper Switch (8, Figure 3-3) ON/OFF – Front Window 3-4
3 9 Roof Window Wiper Switch (9, Figure 3-3) ON/OFF 3-4
3.10 Window Washer Switch (10, Figure 3-3) ON/OFF 3-5
3.11 Drill Feed pressure adjuster Valve (11, Figure 3-3) 3-5
3.12 Engine emergency stop button 3-5
3 13 Centralizer & Slide Hood Control Lever 3-6
3 14 Mode Selector switch – (Dust Collector + full Flushing air) or (Low Flushing air +
Dust Collector) or (full Flushing Air only} or (automatic rod changer Control) __ 3-6
3.15 Automatic rod changer Clamp Control Lever 3-7
316 Automatic rod changer Arm Extension/Retraction and Arm Swing Control Lever_3-7
3 17 Auto Grease Switch (ON/OFF) 3-7
3 18 Coupling Retainer Control Button Switch 3-7
3 19 Drifter percussion control lever 3-8
3 20 drifter Rotation Control Lever (CCW I CW) 3-8
19/20 Percussion and rotation combined operation 3-9
3 21 Drill Feed Control Lever 3-1 O
3.22 Fast Feed button switch 3-1 O
3.23 Oscillation control Lever 3-11
3.24 Boom Extension Lever 3-11
3.25 Boom lift Lever 3-11
3.26 Boom Swing Lever 3-11
3 27 Guide Dump Lever 3-11
3.28 Guide Swing Lever 3-11
3.29 Guide Extension Lever 3-12
3.30 Left track tramming control lever 3-12
3 31 Right track tramming control lever 3-12
3.32 Oscillation Lock lever 3-13
3.33 Compressor “START/RUN” Valve 3-13
3 34 Tramming Lock Lever 3-13
3.35 Low Engine Oil Pressure Warning Indicator Light 3-14
3.36 Engine Coolant Temperature Warning Light 3-14
3.37 Compressor High Discharge Air Temperature Warning Light 3-14
3.38 Low Hydraulic Oil Level Warning Light (option) 3-14
3.39 Battery Charging rate Warning Light 3-15
3 40 Engine Air Cleaner Restriction Warning Light 3-15
ii
TABLE OF CONTENTS
Contents Page
3.41 Compressor Air Cleaner Restriction Warning Light ____________ 3-15
3.42 Low Fuel Level Warning Light 3-15
3 43 Engine Oil Pressure Gauge 3-15
3 44 Engine Coolant Temperature Gauge 3-16
3.45 Engine Tachometer 3-16
3 46 Engine Start-up Switch 3-16
3.47 Engine Preheater Indicator Light 3-17
3.48 Engine Speed Control Valve 3-17
3 49 Dust Collector Filter Cartridge Cleaning Switch 3-17
3 50 Engine Service Hourmeter 3-17
3 51 Warning Horn Button Switch 3-18
3.52 Flashing Beacon Switch (ON/OFF) – (OPTION) 3-18
3.53 Inclinometer 3-18
3.54 Drilling angle indicator (option) 3-20
3.55 Fusebox 3-22
3 56 Battery Isolator Switch 3-23
3.57 Hourmeter (drifter service hours) 3-23
3.58 Hydraulic oil temperature gauge 3-23
SECTION 4 – OPERATING INSTRUCTIONS
General 4-1
4.1 General information 4-1
4 2 Pre-start checks/verifications 4-2
I. Checks and verifications of machine controls performed prior to starting. 4-2
II Checks and verifications of machine controls performed prior to operating. 4-7
4.3 Starting machine and other checks/verifications 4-9
I. Starting procedures 4-9
a Pre-starting checks 4-9
b. Cold starting procedure 4-9
c Warm starting procedure 4-9
II Checks and verifications while engine is running 4-11
4.4 Operating the DRILL RIG 4-13
I Operating recommendation and checks for operating the machine 4-13
II. Tramming the machine 4-14
ill Initial drill rod carousel loading procedures 4-16
VI Drill rig setup procedures 4-16
V Drill string components 4-17
VI. Drilling procedures after setup 4-18
A. Collaring a new hole 4-18
B 4-21
B-i Introduction to mechanical rod handiing ____________ 4-21
B-2 Introduction to automatic rod changer controls 4-22
B-3 Drill rod addition procedures using automatic rod changer 4-24
C Drill rod removal procedure using the automatic rod changer 4-27
4.5 Procedure for adjusting the drill guide feed pressure. 4-30
4 6 Procedure for adjusting the drill rotation speed. 4-31
4.7 Operational Drilling recommendations 4-30
A Recommendations for drill rig operators 4-33
B. Drill steel care 4-34
C Bit care 4-34

4 8 Stopping, parking and shutting down the machine 4-35
I Stopping the machine 4-35
II. Parking the machine 4-35
Ill Shutting down the machine 4-35
4.9 Daily precautions after work 4-35
4 1 O Mounting and dismounting of equipment and attachments 4-36
4.11 Movement of machine between work sites 4-36
I. To secure the drill rig for transport 4-36
II. Loading machine under its own power (drive-on) for transporting 4-36
Ill. Loading machine by lifting equipment for transporting 4-37
IV Securing machine to transporter (tie-down) 4-37
4.12 Towing the machine 4-38
I General towing information 4-38
II. To tow the machine a maximum of 300 meters, use the following procedure 4-39
4 13 Special conditions of use 4-40
I Precautions for use in cold weather 4-40
11 Precautions for use in hot weather 4-40
Ill. Precautions for use in water and muddy conditions 4-40
IV Precautions for use in dusty conditions 4-41
V. Precautions for use in high altitude conditions 4-41
4 14 Preservation and storage 4-41
SECTION 5 – MAINTENANCE INSTRUCTIONS
5 1 General Maintenance Information 5-2
5.2 Maintenance Schedule (5.2) 5-3
5 3 Initial Break-In Maintenance (5.3) 5-4
5 4 After First 50 – 100 Hours Operation Routine Maintenance – As Required 5-4
I Check Air Cleaner Connections And Ducts 5-4
II Check Air Cleaner Restriction Indicators 5-4
Ill Cleaning and Replacing Air Cleaner Elements 5-6
IV Cleaning The Machine 5-8
V Torque Loose Bolted Connections 5-8
VI. Check Drill Feed Chains 5-8
5 5 1 O Hour Or Daily Routine Maintenance 5-9
I Check Coolant Level, Clean Radiator and Oil Coolers 5-9
11 Check Engine Oil Level 5-1 O
Ill Check Level in Fuel Strainer I Sedimenter 5-11
IV. Check Air Cleaner Filter Restriction Warning Lights 5-12
V. Empty Air Cleaner Dust Pans 5-12
VI Check Air Cleaner Connections and Ducts for Leaks 5-13
VII. Check Compressor Separator Tank Oil Level 5-13
VIII. Drain Water from Compressor Separator Tank 5-14
IX Check Fuel Level 5-14
X. Check Hydraulic Tank Oil Level 5-15
XI. Check Rock Drill Oil Level and Rate of Flow of Drifter Fronthead Lubricator 5-16
XII Grease Drill Mounting Plate Slippers and Hose Reel Tension Sprocket 5-16
XIII. Grease Drill Guide Chain Tension Sprocket 5-17
XIV Check Hoses and Fittings for Wear and Leaks 5-17
XV Check Drill Guide Installation for Loose Bolts, Nuts or Clamps 5-18
XVI. Drain a small amount of Fuel from Drain Plug 5-18
XVII. Grease Drifter Fronthead 5-19

Ingersoll Rand