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Mitsubishi FD120NM1 Forklift Service Manual (99799-77100)

Format: PDF (Printable Document)

File Language: English

File Pages: 1566

File Size: 101.42 MB (Speed Download Link)

File Count: 45 PDF files

Brand: Mitsubishi

Model: FD120NM1

Equipment Type: Forklift

Book No: 99799-77100

Serial No: AF15E-20011-39999

Type of Document: Service Manual

Categories: ,

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Mitsubishi FD120NM1 Forklift Service Manual (99799-77100)

This FD120NM1 is a big diesel counterbalance truck you'd see loading flatbeds, stuffing containers, or feeding heavy production lines. The service manual is what you grab when the truck is down, the next rental is already booked, and you can't afford guesswork. Around my yard, this is the book we use for scheduled services, chasing hydraulic or electrical gremlins, and making sure a repair is done once and done right.

What this manual helps you do

  • Diagnose hydraulic issues, check pressures, and trace leaks in the mast and valve circuits
  • Trace, test, and repair wiring and electrical faults using readable schematics and connector info
  • Follow step-by-step teardown and reassembly on the diesel engine, power train, and drive axle
  • Adjust brakes, steering, and inching so the truck stops straight and handles predictably
  • Troubleshoot performance problems with clear specs, checks, and fault-finding charts

Who this is for

This manual is right for a shop or field tech working on Mitsubishi FD120NM1 trucks in the AF15E-20011 to 39999 serial range. If you just need operating instructions or safety info for drivers, you want the operator's handbook instead, not this.

FAQ

Q: What format is it in, and can I search it or read wiring diagrams clearly?

A: It's a multi-file PDF set, split by section, with a real text layer, so you can search and copy text. Schematics are clear enough to zoom in and follow circuits.

Q: How do I know it matches my truck?

A: Check your data plate for model FD120NM1 and serial in the AF15E-20011-39999 range. If that matches, this is the right manual family.

Q: Is this the right document if I'm planning in-house repairs?

A: Yes, this is the workshop service manual, meant for full diagnostics, adjustments, and component rebuilds, not parts ordering or basic operation.

Bottom line: If you're maintaining or repairing an FD120NM1 in that serial range, this is the correct service manual. If your model or serial is different, don't buy this one.

Models covered by this manual

Mitsubishi publication 99799-77100 is the factory service manual for the FD120NM1, serial range AF15E-20011-39999. The same publication covers 3 further forklift models: FD100NM1, FD135NM1, FD150ANM1. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99799-21110
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLERS
    • 05_POWER TRAIN
    • 06_3-SPEED POWERSHIFT TRANSMISSION
    • 07_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 08_REAR AXLE
    • 09_BRAKE SYSTEM
    • 10_STEERING SYSTEM
    • 11_HYDRAULIC SYSTEM
    • 12_MAST AND FORKS
    • 13_SIDE SHIFTER
    • 14_FORK POSITIONER
    • 15_SERVICE DATA
    • 16_HOW TO READ CIRCUIT DIAGRAMS
    • 17_CIRCUIT DIAGRAM
  • Chassis and Mast (99799-77100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • 3-SPEED Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Side Shifter
    • Fork Positioner
    • Service Data
    • How to Read Circuit Diagrams
    • Circuit Diagram
  • Engine 6D16-TL Diesel (99799-78100)
    • COOLING
    • ELECTRICAL SYSTEM
    • ENGINE
    • Forward
    • FUEL AND ENGINE CONTROL
    • GENERAL
    • INTAKE AND EXHAUST
    • LUBRICATION
    • SPECIAL EQUIPMENT

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