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Mitsubishi FD20CN Forklift Service Manual (99719-15120)

Format: PDF (Printable Document)

File Language: English

File Pages: 4772

File Size: 466.74 MB (Speed Download Link)

File Count: 149 PDF files

Brand: Mitsubishi

Model: FD20CN

Equipment Type: Forklift

Book No: 99719-15120

Serial No: F16D-85001,87001-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FD20CN Forklift Service Manual (99719-15120)

This FD20CN is a small diesel counterbalance truck, the kind that lives on docks and in shipping lanes and has to be back in the aisle before the next trailer hits the dock. The people who grab this manual are the ones yanking floor plates, chasing leaks, and clearing engine or hydraulic issues when the dealer is long gone. You reach for this when you need hard data and step-by-step procedures, not guesses, to get the truck back in the rotation.

What this manual helps you do

  • Trace hydraulic problems, check pressures, and chase down slow or drifting lift and tilt.
  • Diagnose electrical faults with wiring diagrams, connector callouts, and signal checks.
  • Follow teardown and reassembly steps on the diesel engine, power train, and differential.
  • Rebuild and adjust brake, steering, and axle components so the truck tracks and stops right.
  • Set and verify adjustments on linkages, inching, and safety interlocks after repairs.

Who this is for

This is for warehouse or plant maintenance, dealer techs, independent forklift shops, and rental fleet mechanics working on Mitsubishi FD20CN trucks in the F16D-85001 or 87001-up serial range. If you just need to know how to drive or pre-shift inspect the truck, you want the operator's handbook instead.

FAQ

Q: What format is it in, and can I search it and read the wiring diagrams?

A: It's a multi-file PDF set, split by section, with a real text layer, so you can search and zoom in on schematics.

Q: How do I know it matches my truck?

A: Check your data plate: if it says FD20CN and the serial falls in F16D-85001 or 87001-up, this is the right manual family.

Q: Is this the right document if I'm doing my own repairs?

A: Yes, this is the workshop service manual for full repairs and diagnostics, not a parts book or safety/operation guide.

Bottom line, if you're responsible for keeping FD20CN trucks with those serials running, this is the yes answer. If your truck is a different model or class, it's a no.

Models covered by this manual

Mitsubishi publication 99719-15120 is the factory service manual for the FD20CN, serial range F16D-85001,87001-up. The same publication covers 13 further forklift models: FD10N, FD15N, FD18N, FD20N, FD25N, FD30N, FD35AN, FG25ZN, FGE10N, FGE15ZN, FGE18ZN, FGE20ZN and 1 more. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99710-5F100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Break System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Schematics
  • 99719-1F110
    • 00_FOREWORD
    • Cooling System
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle And Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
  • Chassis and Mast (99719-1F120)
    • Foreword
    • General Information
    • Electrical System
    • Service Data
  • 99719-5F120
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic System
    • Controllers
    • Power Train
    • 3-SPEED Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-5M110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – S4Q2 Diesel (99719-7Q100)
    • Foreword
    • General Information
    • Service Data
    • Service Tools
    • Determination of Overhaul
    • Disassembly of Basic Engine
    • Inspection and Repair of Basic Engine
    • Reassembly of Basic Engine
    • Fuel System
    • Lubrication System
    • Cooling System
    • Inlet and Exhaust System
    • Electrical System
    • Adjustment and Operation
  • 99719-15120
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLERS
    • 05_POWER TRAIN
    • 06_CLUTCHES
    • 07_MANUAL TRANSMISION
    • 08_POWERSHIFT TRANSMISSION
    • 09_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 10_REAR AXLE
    • 10_REAR AXLE
    • 11_BRAKE SYSTEM
    • 12_STEERING SYSTEM
    • 13_HYDRAULIC SYSTEM
    • 14_MAST AND FORKS
  • Chassis and Mast (99719-18110)
    • Foreword
    • General Information
    • Cooling System
    • Electric system
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-59120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic
    • Controller
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – S4Q2 Diesel (99719-77100)
    • Foreword
    • General Information
    • General Instructions
    • Engine Main Parts
    • Inlet and Exhaust System
    • Cooling System
    • Fuel System
    • Lubrication System
    • Electrical System
    • Testing and Adjusting
    • Troubleshooting
    • Maintenance Standard
    • Special Tools
  • Engine – S4Q2 Diesel (99719-77110)
    • Foreword
    • General Information
    • General Instructions
    • Engine Main Parts
    • Inlet and Exhaust System
    • Cooling System
    • Fuel System
    • Lubrication System
    • Electrical System
    • Testing and Adjusting
    • Troubleshooting
    • Maintenance Standard
    • Special Tools

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