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Mitsubishi FD20N Forklift Service Manual (99719-15120)

Format: PDF (Printable Document)

File Language: English

File Pages: 4814

File Size: 476.28 MB (Speed Download Link)

File Count: 147 PDF files

Brand: Mitsubishi

Model: FD20N

Equipment Type: Forklift

Book No: 99719-15120

Serial No: F18C-00011,10001-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FD20N Forklift Service Manual (99719-15120)

This FD20N is a small diesel counterbalance truck you'll see loading flatbeds, feeding lines, and shuttling pallets in the yard. The service manual is what you grab when the truck is out of warranty and you've got to get it back up over a weekend without guessing. Around my shop that means chasing electrical faults, sorting hydraulic issues, or getting torque and pressure specs you can't safely wing.

What this manual helps you do

  • Diagnose hydraulic problems, check pressures, and trace leaks in the valve block, hoses, and mast circuits
  • Trace, test, and repair electrical faults using wiring diagrams and connector views
  • Follow step-by-step teardown and reassembly on the diesel engine, power train, and powershift transmission
  • Adjust steering, brakes, and axles so the truck tracks straight and stops like it should
  • Troubleshoot fault symptoms using flowcharts and service data to avoid random parts swapping

Who this is for

This is aimed at plant and warehouse maintenance, dealer techs, independent forklift shops, and rental fleet mechanics working on a Mitsubishi FD20N with serials starting F18C-00011 or 10001 and up. If you just need operating instructions or daily checks, you want the operator's handbook instead, not this set.

FAQ

Q: What format is it in, and can I search it and read the wiring diagrams?

A: It's a multi-file PDF set split by section, with a real text layer, so you can search and zoom in on wiring and hydraulic schematics.

Q: How do I know it fits my truck?

A: Check your nameplate. If it says FD20N and the serial starts with F18C-00011 or 10001 and higher, this is the right service manual family.

Q: Is this the right document if I'm planning in-house repairs?

A: Yes, this is the workshop-level service manual, meant for actual repair work, not parts ordering or operator training.

Bottom line: If you're maintaining or repairing an FD20N in that serial range, this is the right manual. If your truck is a different model or electric/LPG, it isn't.

Models covered by this manual

Mitsubishi publication 99719-15120 is the factory service manual for the FD20N, serial range F18C-00011,10001-up. The same publication covers 13 further forklift models: FD10N, FD15N, FD18N, FD20CN, FD25N, FD30N, FD35AN, FG25ZN, FGE10N, FGE15ZN, FGE18ZN, FGE20ZN and 1 more. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99710-5F100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Break System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Schematics
  • 99719-1F110
    • 00_FOREWORD
    • Cooling System
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle And Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
  • Chassis and Mast (99719-1F120)
    • Foreword
    • General Information
    • Electrical System
    • Service Data
  • 99719-5F120
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic System
    • Controllers
    • Power Train
    • 3-SPEED Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-5M110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Wet Disc Brake System Supplement (99719-5W110)
    • Foreword
    • General Information
    • Electrical System
    • Electrical Schematics
    • Controllers
    • Power Train
    • Torque Converter Drive Transmission
    • Front Axle and Reduction Differential
    • Brake System
    • Service Data
  • 99719-15120
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLERS
    • 05_POWER TRAIN
    • 06_CLUTCHES
    • 07_MANUAL TRANSMISION
    • 08_POWERSHIFT TRANSMISSION
    • 09_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 10_REAR AXLE
    • 10_REAR AXLE
    • 11_BRAKE SYSTEM
    • 12_STEERING SYSTEM
    • 13_HYDRAULIC SYSTEM
    • 14_MAST AND FORKS
  • Chassis and Mast (99719-18110)
    • Foreword
    • General Information
    • Cooling System
    • Electric system
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-59120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic
    • Controller
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – S4S Diesel (99729-77120)
    • Foreword
    • General Information
    • Service Data
    • Service Tools
    • Determination of Overhaul
    • Disassembly of Basic Engine
    • Inspection and Repair of Basic Engine
    • Reassembly of Basic Engine
    • Fuel System
    • Lubrication System
    • Cooling System
    • Inlet and Exhaust System
    • Electrical System
    • Adjustment and Operation
  • Engine – S4S Diesel (99729-78100)
    • Introduction
    • General
    • Service Data
    • Service Tools
    • Determination of overhaul
    • Disassembly of basic engine
    • Inspection and repair of basic engine
    • Reassembly of basic engine
    • Fuel system
    • Lubrication system
    • Cooling System
    • Inlet and exhaust systems
    • Electrical system
    • Adjustment and operation

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