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Mitsubishi FGC60K Forklift Service Manual (99739-7D100)

Format: PDF (Printable Document)

File Language: English

File Pages: 3505

File Size: 182.63 MB (Speed Download Link)

File Count: 127 PDF files

Brand: Mitsubishi

Model: FGC60K

Equipment Type: Forklift

Book No: 99739-7D100

Serial No: AF89B-10011-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FGC60K Forklift Service Manual (99739-7D100)

This Mitsubishi FGC60K is a cushion-tire LPG counterbalanced truck, the kind you see loading trailers and working tight indoor docks. The service manual is what I grab in the yard when a truck is down and I need hard data, not guesses. If you're trying to keep an AF89B-series FGC60K reliable between rentals or production shifts, this is the book that tells you how the systems are built and how to put them back together right.

What this manual helps you do

  • Diagnose LPG engine issues, trace fuel and ignition problems, and confirm adjustments before you start throwing parts at it
  • Check, adjust, and replace powershift transmission and differential components so the truck drives and shifts correctly
  • Follow brake and steering repair procedures, from leak tracing to full axle and cylinder teardown and reassembly
  • Troubleshoot hydraulic lift, tilt, and auxiliary functions, pressure-test circuits, and set valves back to spec after repairs
  • Read wiring diagrams, chase electrical faults, verify sensor and switch signals, and sort no-start or no-lift complaints

Who this is for

This manual is for warehouse maintenance techs, dealer techs, independent forklift shops, rental fleet mechanics, and plant maintenance that actually wrench on FGC60K trucks. If you just need operating instructions or safety decals, you want the operator's handbook, not this.

FAQ

Q: What format is it in, and can I search it and read the wiring diagrams?

A: It's a set of 127 PDF files with a real text layer, so you can search and copy text. The wiring diagrams are in the PDFs as their own sections.

Q: Will this cover my truck's serial number?

A: It's written for FGC60K trucks starting at serial AF89B-10011 and up. If your serial prefix or model is different, this isn't the right one.

Q: Is this the right document if I'm planning in-house repairs?

A: Yes, this is the workshop-level service manual, meant for full diagnostics, teardown, and adjustment work.

Bottom line: If you're maintaining or repairing an AF89B-series Mitsubishi FGC60K LPG cushion truck, this is the right service manual. If your model or serial doesn't match, pass on it.

Models covered by this manual

Mitsubishi publication 99739-7D100 is the factory service manual for the FGC60K, serial range AF89B-10011-up. The same publication covers 9 further forklift models: FGC35K, FGC40K, FGC40K STC, FGC45K C, FGC45K STC, FGC55K, FGC55K STC, FGC70K, FGC70K STC. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99739-7D100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle And Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast And Forks
    • Service Data
    • How To Read Circuit Diagrams
    • Circuit Diagrams
    • Engine Schematic
  • Chassis and Mast (99739-7D110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • How to Read Circuit Diagrams
    • Circuit Diagram
  • Chassis and Mast (99739-70130)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Masts and Forks
    • Service Data
  • Chassis and Mast (99739-72100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Transmission
    • Front Axle
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99739-72110
    • Chassis and Mast: Foreword
    • Chassis, Mast: General Information
    • Chassis and Mast: Cooling System
    • Chassis, Mast: Electrical System
    • Chassis and Mast: Power Train
    • Chassis, Mast: Powershift Transmission
    • Chassis and Mast: Front Axle and Reduction Differential
    • Chassis, Mast: Rear Axle
    • Chassis and Mast: Brake System
    • Chassis, Mast: Steering System
    • Chassis and Mast: Hydraulic System
    • Chassis, Mast: Mast and Forks
    • Chassis and Mast: Service Data
    • Chassis, Mast: How to Read Circuit Diagrams
  • Engine – GM 4.3L (G6) Fuel System Supplemental (99789-74111)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System Operation
    • Gasoline Fuel System Operation
    • LPG Fuel System Diagnostics
    • Gasoline Fuel System Diagnostics
    • Symptom Diagnostics
    • Schematics
    • Wiring Diagram
    • Diagnostic Trouble Codes
    • Fuel System
  • Engine – GM 4.3L (G6) Gasoline (99789-74120)
    • Foreword
    • Determining When to Overhaul the Engine
    • Engine Replacement
    • Specifications
    • Major Nuts and Bolts Tightening Torque
    • Sealers, Adhesives, and Lubricants
    • Use of RTV and Anaerobic Sealer (Gasket Eliminator)
    • Diagnostic Information and Procedures
    • Valve Train Diagnosis (Noise Diagnosis)
    • Mechanical
    • Electrical Throttle and Governor Control System
    • ECU Error Code Description
    • Ignition System and Distributor
    • Alternator and V-Belt
    • Starter Motor
    • Fuel System – Gasoline
    • Fuel System – LP
    • Special Tools and Equipment
  • Engine – GM 4.3L (G6) LPG Fuel System Supplement (99789-74122)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System
    • LPG System Diagnosis
    • LPG Symptom Diagnostics
    • Diagnostic Scan Tool
    • Wiring Schematic
    • Electrical Schematic
    • Wiring Harness Repair
    • Diagnostic Trouble Codes
    • Servicing the Fuel System
    • LPG Parts Diagram
    • Appendix
  • LPG Fuel Supplement (99789-74133)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System
    • Fuel System Diagnosis
    • Diagnostic Scan Tool (DST)
    • Engine Wire Harness Repair
    • Diagnostic Trouble Codes (DTCs)
    • Definitions & Parts Illustration
    • Wiring Schematic

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