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Mitsubishi FGC20HP Forklift Service Manual (99719-70110)

Format: PDF (Printable Document)

File Language: English

File Pages: 466

File Size: 27.57 MB (Speed Download Link)

File Count: 54 PDF files

Brand: Mitsubishi

Model: FGC20HP

Equipment Type: Forklift

Book No: 99719-70110

Type of Document: Service Manual

Categories: ,

$ 45

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Mitsubishi FGC20HP Forklift Service Manual (99719-70110)

On a real floor, this FGC20HP is your basic LPG cushion-tire counterbalance truck, running docks, feeding stretch wrappers, and living in tight aisles. The service manual is what you grab when it dies mid-shift, throws a code, or comes back from a hard rental with mystery issues. Around my shop, this is the book you need when guessing stops and you actually have to measure, adjust, and prove a fix before the next wave hits the doors.

What this manual helps you do

  • Diagnose LPG engine starting, power loss, and stalling problems using proper checks instead of trial and error
  • Trace and repair electrical faults, read wiring diagrams, and chase shorts or open circuits in the harness
  • Follow step-by-step teardown and reassembly on the powershift transmission, differential, and drive axle
  • Adjust brakes, steering, and hydraulic functions so the truck tracks straight, stops right, and lifts the way it should
  • Rebuild or replace hydraulic components, set reliefs and valve adjustments, and verify mast and carriage operation

Who this is for

This is a workshop-level service manual for a Mitsubishi FGC20HP LPG cushion forklift, so it fits warehouse maintenance techs, dealer techs, independent shops, and rental fleet mechanics. If you just need operating instructions or daily checklists, you want the operator's handbook instead, not this manual.

FAQ

Q: What format is it in, and can I search it?

A: It's a multi-file PDF set, split by section. It's a scanned image manual, so you can zoom and print, but you can't text-search it.

Q: How do I know it matches my exact truck?

A: It's written for the FGC20HP family. For edge-case variants or serial breaks, you'll want to confirm against your data plate or dealer info.

Q: Is this the right document if I'm doing real repairs, not just checks?

A: Yes. This is the repair/service book, not a parts list or safety booklet.

Bottom line: If you're wrenching on an FGC20HP in-house or in the field, this is the right manual. If your truck isn't an FGC20HP, this isn't the one you want.

Models covered by this manual

Mitsubishi publication 99719-70110 is the factory service manual for the FGC20HP. The same publication covers 6 further forklift models: FGC15, FGC18, FGC20, FGC25, FGC25HP, FGC30. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99719-70110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differntial
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Troubleshooting
    • Service Data
  • Engine – 4G63, 4G64 Gasoline (99729-74120)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Spark Plug Cables
    • Timing Belt
    • Fuel System
    • Lubrication System
    • Cooling System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Liquefied Petroleum Gas Supplement (99729-75100)
    • Foreword
    • Types of LP Gas
    • Structure and Function
    • Actions to be taken in the event of a failure
    • Troubleshooting
    • Disassembly and Reassembly
    • Inspection and Adjustment
    • CARB Tier 1 Emissions Control System
    • Systems Operations
    • Subsystem Operating Principles
    • System Adjustments
    • S-15G Troubleshooting
    • Vacuum System Diagram and Wiring Schematics
    • Inspection and Adjustment

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