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Mitsubishi FD55N Forklift Service Manual (99739-57300)

Format: PDF (Printable Document)

File Language: English

File Pages: 4244

File Size: 619.77 MB (Speed Download Link)

File Count: 102 PDF files

Brand: Mitsubishi

Model: FD55N

Equipment Type: Forklift

Book No: 99739-57300

Serial No: EF28C-80001

Type of Document: Service Manual

Categories: ,

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Mitsubishi FD55N Forklift Service Manual (99739-57300)

This Mitsubishi FD55N is a mid-size diesel counterbalance truck you'll see loading flatbeds, stuffing containers, and living on docks and yards. The service manual is what you pull when the truck is down and you need it turned around without guessing. Around my shop, this is the book you use for real repairs, not daily checks: chasing hydraulic leaks, engine issues, or drive-line problems so the machine can go back out tomorrow.

What this manual helps you do

  • Diagnose hard-start, smoke, or power loss on the diesel engine and follow step-by-step repair procedures
  • Trace electrical faults using wiring diagrams and check circuits with a meter instead of shotgunning parts
  • Rebuild or replace hydraulic components, then set and verify pressures so the mast and hydraulics behave properly
  • Adjust the powershift transmission, differential, brakes, and steering so the truck tracks straight and stops right
  • Troubleshoot fault symptoms using service data, then confirm fixes with the correct test points and specs

Who this is for

This is for a warehouse or plant maintenance tech, dealer technician, independent forklift shop, or rental fleet mechanic who is actually tearing into an FD55N. If you just need operating instructions or safety info, you want the operator's handbook, not this service manual.

FAQ

Q: What format is it in, and can I search it or read wiring diagrams clearly?

A: It's a multi-file PDF set split by section, with a real text layer, so you can search and zoom wiring and hydraulic schematics cleanly.

Q: Will this cover my FD55N by serial number?

A: It's written for FD55N trucks in the EF28C-80001 serial range; if your plate matches that prefix, you're in the right place.

Q: Is this the right document if I'm planning in-house repairs?

A: Yes, this is the workshop-level service manual, not a parts list or quick-start guide.

Bottom line: If you're maintaining or repairing an FD55N in the EF28C-80001 range, this is the correct service manual. If you only need parts numbers or basic operation, it's the wrong book.

Models covered by this manual

Mitsubishi publication 99739-57300 is the factory service manual for the FD55N, serial range EF28C-80001. The same publication covers 2 further forklift models: FD40N, FD45N. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99739-1E110
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLER
    • 05_POWER TRAIN
    • 06_POWERSHIFT TRANSMISSION
    • 07_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 08_REAR AXLE
    • 09_BRAKE SYSTEM
    • 10_STEERING SYSTEM
    • 11_HYDRAULIC SYSTEM
    • 12_MAST AND FORKS
    • 13_SERVICE DATA
  • Chassis and Mast (99739-1E120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99739-5E110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – S6S Diesel (99739-12100)
    • Foreword
    • General Information
    • Service Data
    • Service Tools
    • Overhaul Instructions
    • Disassembly of Basic Engine
    • Inspection and Repair of Basic Engine
    • Assembly of Basic Engine
    • Fuel System
    • Lubrication System
    • Cooling System
    • Inlet and Exhaust System
    • Electrical System
    • Adjustment and Operation
  • Chassis and Mast (99739-57110)
    • Foreword
    • General Information
    • Electrical System
    • Powershift Transmission
    • Brake System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Châssis et mât (99739-57200)
    • PREFACE
    • INFORMATIONS GENERALES
    • CIRCUIT DE REFROIDISSEMENT
    • CIRCUIT ELECTRIQUE
    • Plans des Circuits
    • MOTOPROPULSEUR
    • GROUPE MOTOPROPULSEUR
    • TRANSMISSION AUTOMATIQUE
    • ESSIEU AVANT ET DIFFERENTIEL DE DEMULTIPLICATION
    • ESSIEU ARRIERE
    • SYSTEME DE FREINAGE
    • CIRCUIT DE DIRECTION
    • CIRCUIT HYDRAULIQUE
    • MAT ET FOURCHE
    • DONNEES TECHNIQUES
  • Fahrgestell, Hubgerüst (99739-57300)
    • Vorwort
    • Allgemeine Informationen
    • Kühlsystem
    • Elektrisches System
    • Elektrische Schaltpläne
    • Steuerungen
    • Antriebsstrang
    • Lastschaltgetriebe
    • Vorderachse und Untersetzungsdifferentail
    • Hinterachse
    • Bremssystem
    • Lenksystem
    • Hydrauliksystem
    • Hubgerüst und Gabeln
    • Servicedaten

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