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Mitsubishi FG18N Forklift Service Manual (99719-1F120)

Format: PDF (Printable Document)

File Language: English

File Pages: 5553

File Size: 477.89 MB (Speed Download Link)

File Count: 161 PDF files

Brand: Mitsubishi

Model: FG18N

Equipment Type: Forklift

Book No: 99719-1F120

Serial No: CF25C-75001-79999

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG18N Forklift Service Manual (99719-1F120)

This FG18N is a small LPG counterbalance truck you'll see loading trucks, feeding lines, or working docks all day. The service manual is what I pull when a truck is down, a planned maintenance is due, or an audit is coming and I need to prove we followed factory specs. If you're chasing a drivability issue, a hydraulic leak, or an electrical fault code on an FG18N in that serial band, this is the by-the-book reference.

What this manual helps you do

  • Diagnose LPG engine issues, check adjustments, and follow step-by-step teardown and reassembly.
  • Troubleshoot transmission and differential problems, set linkages, and verify pressures by spec.
  • Trace wiring using full schematics, diagnose alarm codes, and check controller inputs and outputs.
  • Rebuild or replace hydraulic valves, cylinders, and hoses, then pressure-test and adjust reliefs.
  • Inspect, adjust, and replace mast, chains, forks, steering, and brake components to factory limits.

Who this is for

This is aimed at dealer techs, plant or warehouse maintenance, independent forklift shops, and rental fleet mechanics working on Mitsubishi FG18N trucks. If you just need operating instructions or safety checks, you want the operator's handbook, not this manual.

FAQ

Q: What format is it in, and can I search it and read wiring diagrams clearly?

A: It's a multi-file PDF set by section, with a real text layer, so you can search and zoom in on wiring and hydraulic diagrams.

Q: How do I know if it matches my truck's serial number?

A: It's written for FG18N units in the CF25C-75001 to 79999 serial range. If your plate falls in there, you're covered.

Q: Is this the right document if I'm planning to do my own repairs and PMs?

A: Yes, this is the workshop-level service manual, not a parts book, and it's what you'd use for full repairs and planned maintenance.

Bottom line: If your truck is an FG18N within that CF25C-75001-79999 range and you're doing real repair or PM work, this is the manual you want.

Models covered by this manual

Mitsubishi publication 99719-1F120 is the factory service manual for the FG18N, serial range CF25C-75001-79999. The same publication covers 16 further forklift models: FG15N, FG15ZN, FG18ZN, FG20CN, FG20N, FG25N, FG30N, FG35N, FGE15N, FGE18N, FGE20CN, FGE20N and 4 more. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99710-5F100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Break System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Schematics
  • Chassis and Mast (99719-1F120)
    • Foreword
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle And Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-5F110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Wiring Diagram
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-5M110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99719-15120
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLERS
    • 05_POWER TRAIN
    • 06_CLUTCHES
    • 07_MANUAL TRANSMISION
    • 08_POWERSHIFT TRANSMISSION
    • 09_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 10_REAR AXLE
    • 10_REAR AXLE
    • 11_BRAKE SYSTEM
    • 12_STEERING SYSTEM
    • 13_HYDRAULIC SYSTEM
    • 14_MAST AND FORKS
  • Chassis and Mast (99719-18110)
    • Foreword
    • General Information
    • Cooling System
    • Electric system
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-59120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic
    • Controller
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – GK21E, 25E (99789-20100)
    • FOREWORD
    • GENERAL INFORMATION
    • MAINTENANCE
    • ENGINE MECHANICAL
    • ENGINE LUBRICATION & COOLING SYSTEMS
    • ENGINE FUEL
    • ENGINE CONTROL SYSTEM
    • ENGINE ELECTRICAL SYSTEM
  • Engine – K21, K25 (99789-55110)
    • K21 and K25: Foreword
    • General Information
    • Maintenance
    • Engine Tune-Up
    • Engine Mechanical
    • Engine Control
    • Engine Lubrication & Cooling System
    • Engine Fuel
    • Engine Electrical
  • Engine – K21 and K25 Gasoline (99789-57100)
    • Foreword
    • General Information
    • Maintenance
    • Engine Tune-up
    • Engine Mechanical
    • Engine Control
    • Engine Lubrication and Cooling System
    • Engine Fuel
    • Engine Electrical
  • Engine – GK15, 21, 25 (99789-73100)
    • FOREWORD
    • GENERAL INFORMATION
    • MAINTENANCE
    • ENGINE TUNE-UP
    • ENGINE MECHANICAL
    • ENGINE LUBRICATION & COOLING SYSTEMS
    • ENGINE FUEL
    • ENGINE ELECTRICAL SYSTEM
  • Engine – K15, K21, K25 Gasoline (99789-77100)
    • Foreword
    • General Information
    • Maintenance
    • Tune Up
    • Mechanical
    • Control
    • Lubrication and Cooling
    • Fuel
    • Electrical
  • Chassis and Mast (99729-13100)
    • Foreword
    • General information
    • Maintenance
    • Engine Tune-up
    • Engine Mechanical
    • Engine Control
    • Engine Lubrication and Cooling System
    • Engine Fuel
    • Engine Electrical

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