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Mitsubishi FG25N Forklift Service Manual (99719-1F120)

Format: PDF (Printable Document)

File Language: English

File Pages: 5709

File Size: 494.13 MB (Speed Download Link)

File Count: 173 PDF files

Brand: Mitsubishi

Model: FG25N

Equipment Type: Forklift

Book No: 99719-1F120

Serial No: CF17D-60001-69999

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG25N Forklift Service Manual (99719-1F120)

This FG25N is a mid-size LPG counterbalanced truck you'll see loading trailers, feeding production lines, or working a yard all day. The service manual is what you grab when the truck is out of warranty, a sensor or valve is acting up, or you're knee-deep in a powertrain or mast job and need the factory procedure. Around my shop, this is the book that decides whether a repair goes smooth or turns into a parts-throwing contest.

What this manual helps you do

  • Diagnose LPG engine problems, check ignition and fuel components, and chase down performance issues
  • Trace electrical faults using wiring diagrams, then test switches, sensors, and harness runs correctly
  • Follow step-by-step teardown and reassembly on the powershift transmission, differential, and drive axle
  • Rebuild and adjust hydraulic valves, cylinders, and mast components, and verify pressures with a gauge set
  • Troubleshoot brake and steering complaints, set clearances and linkages, and confirm everything is within spec

Who this is for

This is aimed at warehouse maintenance techs, dealer techs, independent shops, and rental fleet mechanics working on Mitsubishi FG25N trucks in the CF17D-60001 to 69999 serial range. If you just need to know how to operate the truck or look up part numbers, you want the operator's handbook or the parts catalog instead.

FAQ

Q: What format is it in, and can I search it or read the wiring diagrams?

A: You get 173 PDF files split by section, all with a real text layer, so they're searchable and the wiring diagrams are readable when you zoom in.

Q: How do I know it fits my truck?

A: Check your data plate; if the model is FG25N and the serial falls between CF17D-60001 and CF17D-69999, this is the right manual.

Q: Is this the right document if I'm doing my own repairs?

A: Yes, this is the workshop-level service manual with procedures, specs, and diagnostics, not just basic operating info.

Bottom line: If you're fixing or maintaining an FG25N in that CF17D serial range, this is the right manual. If your serial is outside that band, skip it and look for a closer match.

Models covered by this manual

Mitsubishi publication 99719-1F120 is the factory service manual for the FG25N, serial range CF17D-60001-69999. The same publication covers 16 further forklift models: FG15N, FG15ZN, FG18N, FG18ZN, FG20CN, FG20N, FG30N, FG35N, FGE15N, FGE18N, FGE20CN, FGE20N and 4 more. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99710-5F100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Break System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Schematics
  • 99719-1F110
    • 00_FOREWORD
  • Chassis and Mast (99719-1F120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle And Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-5F110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Wiring Diagram
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-5M110)
    • Chassis and Mast: Foreword
    • Chassis and Mast: General Information
    • Chassis and Mast: Cooling System
    • Chassis and Mast: Electrical System
    • Chassis and Mast: Electrical Schematics
    • Chassis and Mast: Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Wet Disc Brake System Supplement (99719-5W110)
    • Foreword
    • General
    • Electrical System
    • Wiring Diagram
    • Controller (1)
    • Controller (2)
    • Controller
    • Power Train
    • Torque Converter Drive Transmission
    • Front Axle and Reduction Diffrential
    • Brake System
    • Service Data
  • 99719-15120
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLERS
    • 05_POWER TRAIN
    • 06_CLUTCHES
    • 07_MANUAL TRANSMISION
    • 08_POWERSHIFT TRANSMISSION
    • 09_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 10_REAR AXLE
    • 10_REAR AXLE
    • 11_BRAKE SYSTEM
    • 12_STEERING SYSTEM
    • 13_HYDRAULIC SYSTEM
    • 14_MAST AND FORKS
  • Chassis and Mast (99719-18110)
    • Foreword
    • General Information
    • Cooling System
    • Electric system
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-59120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic
    • Controller
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – GK21E, 25E (99789-20100)
    • FOREWORD
    • GENERAL INFORMATION
    • MAINTENANCE
    • ENGINE MECHANICAL
    • ENGINE LUBRICATION & COOLING SYSTEMS
    • ENGINE FUEL
    • ENGINE CONTROL SYSTEM
    • ENGINE ELECTRICAL SYSTEM
  • Engine – K21, K25 (99789-55110)
    • K21 and K25: Foreword
    • General Information
    • Maintenance
    • Engine Tune-Up
    • Engine Mechanical
    • Engine Control
    • Engine Lubrication & Cooling System
    • Engine Fuel
    • Engine Electrical
  • Engine – K21 and K25 Gasoline (99789-57100)
    • Foreword
    • General Information
    • Maintenance
    • Engine Tune-up
    • Engine Mechanical
    • Engine Control
    • Engine Lubrication and Cooling System
    • Engine Fuel
    • Engine Electrical
  • Engine – GK15, 21, 25 (99789-73100)
    • FOREWORD
    • GENERAL INFORMATION
    • MAINTENANCE
    • ENGINE TUNE-UP
    • ENGINE MECHANICAL
    • ENGINE LUBRICATION & COOLING SYSTEMS
    • ENGINE FUEL
    • ENGINE ELECTRICAL SYSTEM
  • Engine – K15, K21, K25 Gasoline (99789-77100)
    • Foreword
    • General Information
    • Maintenance
    • Tune Up
    • Mechanical
    • Control
    • Lubrication and Cooling
    • Fuel
    • Electrical
  • Engine – GK15, 21, 25 (99729-13100)
    • FOREWORD
    • GENERAL INFORMATION
    • MAINTENANCE
    • ENGINE TUNE-UP
    • ENGINE MECHANICAL
    • ENGINE LUBRICATION & COOLING SYSTEMS
    • Chassis and Mast: Engine Lubrication and Cooling System
    • Chassis and Mast: Engine Fuel
    • Chassis and Mast: Engine Electrical

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