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Mitsubishi FG20K MC Forklift Service Manual (99719-54120)

Format: PDF (Printable Document)

File Language: English

File Pages: 438

File Size: 16.92 MB (Speed Download Link)

File Count: 41 PDF files

Brand: Mitsubishi

Model: FG20K MC

Equipment Type: Forklift

Book No: 99719-54120

Serial No: EF17B-05001-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG20K MC Forklift Service Manual (99719-54120)

A Mitsubishi FG20K MC is a small LPG counterbalanced truck you'd see loading trucks, feeding lines, or working the yard. The service manual is what you pull when the truck is down, the next rental is booked, and you need hard data instead of guessing. Around my shop, this is what I use for scheduled services, chasing weird drivability issues, and any work that goes deeper than filters and forks.

What this manual helps you do

  • Diagnose LPG engine problems, check ignition and fuel components, and follow test procedures for poor power or hard starting
  • Trace electrical faults using wiring diagrams, verify circuits, and chase shorts or opens on lights, safety circuits, and sensors
  • Rebuild or replace transmission and differential components, then set clearances and verify operation before the truck goes back out
  • Adjust steering, brakes, and hydraulic controls so the truck tracks straight, stops correctly, and lifts within spec
  • Troubleshoot mast and carriage issues, pressure-test the hydraulic system, and set relief and valve adjustments after component work

Who this is for

This is for anyone responsible for repairing or maintaining an FG20K MC, like warehouse maintenance techs, dealer techs, independent shops, or rental fleet mechanics. If you only need operating instructions or safety checks, you want the operator's handbook, not this manual.

FAQ

Q: What format is it in, and can I search it and read the wiring diagrams?

A: It's a 41-file PDF set by section. Most files are searchable, but some are scanned images. Wiring diagrams are included in PDF form.

Q: Will this cover my truck's serial number or variant?

A: It's written for FG20K MC trucks with serials EF17B-05001 and up. If your plate matches FG20K MC and that serial range, you're covered.

Q: Is this the right document if I'm planning in-house repairs?

A: Yes. This is the workshop repair manual with procedures, specs, and diagnostics, not a parts book.

Bottom line: If you're maintaining or repairing an FG20K MC in the EF17B-05001-up range, this is the right service manual. If you just drive the truck, it's overkill.

Models covered by this manual

Mitsubishi publication 99719-54120 is the factory service manual for the FG20K MC, serial range EF17B-05001-up. The same publication covers 10 further forklift models: FD15K MC, FD18K MC, FD20K MC, FD25K MC, FD30K MC, FD35K MC, FG15K MC, FG18K MC, FG25K MC, FG30K MC. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis, Mast, and Options (99719-54120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
  • Engine – 4G63, 4G64 Gasoline (99729-74120)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Spark Plug Cables
    • Timing Belt
    • Fuel System
    • Lubrication System
    • Cooling System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Contents
    • Schematic SEBN0001-01 Michel Cabin

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