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Mitsubishi FG25K FC Forklift Service Manual (99719-53120)

Format: PDF (Printable Document)

File Language: English

File Pages: 500

File Size: 33.45 MB (Speed Download Link)

File Count: 42 PDF files

Brand: Mitsubishi

Model: FG25K FC

Equipment Type: Forklift

Book No: 99719-53120

Serial No: EF17B-65001-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG25K FC Forklift Service Manual (99719-53120)

A Mitsubishi FG25K FC is a small LPG cushion-tire counterbalanced truck that spends its life loading docks, trailers, and staging lanes. The service manual is what you grab when the truck is out of warranty, the dealer can't get there till next week, and you've got a weekend window to keep it from dying on Monday. It's for when you need real repair data, not just "where's the horn button."

What this manual helps you do

  • Diagnose hard-start, no-start, or low-power issues on the LPG engine and ignition system
  • Trace and check wiring and connectors using the factory electrical and LPG control diagrams
  • Follow step-by-step teardown and rebuild procedures for the powershift transmission and drive axle
  • Adjust, bleed, and replace components in the brake, steering, and hydraulic systems with the right specs in front of you
  • Troubleshoot mast, tilt, and lift problems, then set clearances and verify operation after repair

Who this is for

This manual is for anyone responsible for keeping an FG25K FC running: warehouse or plant maintenance, independent forklift shops, dealer techs, or rental fleet mechanics. If you're after basic operating instructions or safety checks, you want the operator's handbook, not this service manual.

FAQ

Q: What format is it in, and can I search it?

A: It's a multi-file PDF set, split into 42 section PDFs. It's a scanned image manual, so you can zoom and print, but you can't text-search it.

Q: Will it cover my truck's serial number?

A: It's written for FG25K FC trucks from serial EF17B-65001 and up. If your plate shows that prefix and number range, you're in the right place.

Q: Is this the right document if I'm planning in-house repairs?

A: Yes, this is the workshop-level repair manual, not a parts book or operator's manual.

Bottom line: If you're maintaining or repairing an FG25K FC in the EF17B-65001-up range, this is the manual you want. If your truck is a different model or class, it isn't.

Models covered by this manual

Mitsubishi publication 99719-53120 is the factory service manual for the FG25K FC, serial range EF17B-65001-up. The same publication covers 11 further forklift models: FD15K FC, FD18K FC, FD20K FC, FD25K FC, FD30K FC, FD35K FC, FG15K FC, FG18K FC, FG20K FC, FG30K FC, FG35K FC. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99719-53120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
  • Engine – 4G63, 4G64 Gasoline (99729-74120)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Spark Plug Cables
    • Timing Belt
    • Fuel System
    • Lubrication System
    • Cooling System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Contents
    • Schematic SEBN0001-01 Michel Cabin

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