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Mitsubishi FG20N Forklift Service Manual (99719-1F120)

Format: PDF (Printable Document)

File Language: English

File Pages: 5677

File Size: 490.76 MB (Speed Download Link)

File Count: 171 PDF files

Brand: Mitsubishi

Model: FG20N

Equipment Type: Forklift

Book No: 99719-1F120

Serial No: CF17D-10001-19999

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG20N Forklift Service Manual (99719-1F120)

This FG20N is a small LPG counterbalanced truck you see loading trailers and feeding lines all day. The service manual is what you grab when the truck is out of warranty and you actually have to fix the thing right: find a wiring fault, set pressures, or rebuild a component so it doesn't come back on a hook. Around my shop this is the book that keeps a unit from blowing up tomorrow's shipping schedule.

What this manual helps you do

  • Trace and diagnose LPG engine problems, ignition issues, and fuel-system faults on the FG20N
  • Check, adjust, and replace powershift transmission and differential components after failures or leaks
  • Follow wiring diagrams to chase shorts, sensor faults, and no-start or no-lift electrical problems
  • Rebuild, adjust, and pressure-test hydraulic valves, pumps, and mast circuits after hose or seal failures
  • Troubleshoot steering, brake, and axle problems, then set everything back to spec with the right procedures

Who this is for

This is for anyone maintaining or repairing an FG20N in-house: warehouse maintenance techs, dealer techs, independent shops, and rental fleet mechanics. If you just need operating instructions or safety info, you want the operator's handbook, not this service manual.

FAQ

Q: What format is it in and how usable are the diagrams?

A: It's a set of 171 PDF files, split by section. They're searchable with a real text layer, and the wiring diagrams are clear enough to zoom and trace circuits.

Q: Does it cover my serial number or a different FG20N variant?

A: It's written for FG20N trucks in the CF17D-10001-19999 serial range. If your plate is outside that, you may need a different manual.

Q: Is this the right document if I'm planning a full rebuild?

A: Yes, this is the workshop-level service manual. It's what you want for teardown, adjustment, and reassembly, not parts ordering or basic operation.

Bottom line: If you're wrenching on an FG20N in that CF17D serial band, this is the right manual. If your truck is outside that range, don't buy this one.

Models covered by this manual

Mitsubishi publication 99719-1F120 is the factory service manual for the FG20N, serial range CF17D-10001-19999. The same publication covers 16 further forklift models: FG15N, FG15ZN, FG18N, FG18ZN, FG20CN, FG25N, FG30N, FG35N, FGE15N, FGE18N, FGE20CN, FGE20N and 4 more. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99710-5F100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Break System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Schematics
  • 99719-1F110
    • 00_FOREWORD
  • Chassis and Mast (99719-1F120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle And Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-5F110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Wiring Diagram
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-5M110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Wet Disc Brake System Supplement (99719-5W110)
    • Foreword
    • General Information
    • Electrical System
    • Electrical Schematics
    • Controllers
    • Power Train
    • Torque Converter Drive Transmission
    • Front Axle and Reduction Differential
    • Brake System
    • Service Data
  • 99719-15120
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLERS
    • 05_POWER TRAIN
    • 06_CLUTCHES
    • 07_MANUAL TRANSMISION
    • 08_POWERSHIFT TRANSMISSION
    • 09_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 10_REAR AXLE
    • 10_REAR AXLE
    • 11_BRAKE SYSTEM
    • 12_STEERING SYSTEM
    • 13_HYDRAULIC SYSTEM
    • 14_MAST AND FORKS
  • Chassis and Mast (99719-18110)
    • Foreword
    • General Information
    • Cooling System
    • Electric system
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99719-59120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic
    • Controller
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – GK21E, 25E (99789-20100)
    • FOREWORD
    • GENERAL INFORMATION
    • MAINTENANCE
    • ENGINE MECHANICAL
    • ENGINE LUBRICATION & COOLING SYSTEMS
    • ENGINE FUEL
    • ENGINE CONTROL SYSTEM
    • ENGINE ELECTRICAL SYSTEM
  • Engine – K21, K25 (99789-55110)
    • K21 and K25: Foreword
    • General Information
    • Maintenance
    • Engine Tune-Up
    • Engine Mechanical
    • Engine Control
    • Engine Lubrication & Cooling System
    • Engine Fuel
    • Engine Electrical
  • Engine – K21 and K25 Gasoline (99789-57100)
    • Foreword
    • General Information
    • Maintenance
    • Engine Tune-up
    • Engine Mechanical
    • Engine Control
    • Engine Lubrication and Cooling System
    • Engine Fuel
    • Engine Electrical
  • Engine – GK15, 21, 25 (99789-73100)
    • FOREWORD
    • GENERAL INFORMATION
    • MAINTENANCE
    • ENGINE TUNE-UP
    • ENGINE MECHANICAL
    • ENGINE LUBRICATION & COOLING SYSTEMS
    • ENGINE FUEL
    • ENGINE ELECTRICAL SYSTEM
  • Engine – K15, K21, K25 Gasoline (99789-77100)
    • Foreword
    • General Information
    • Maintenance
    • Tune Up
    • Mechanical
    • Control
    • Lubrication and Cooling
    • Fuel
    • Electrical
  • Chassis and Mast (99729-13100)
    • Foreword
    • General information
    • Maintenance
    • Engine Tune-up
    • Engine Mechanical
    • Engine Control
    • Engine Lubrication and Cooling System
    • Engine Fuel
    • Engine Electrical

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