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Mitsubishi FG25S Forklift Service Manual (99729-10100)

Format: PDF (Printable Document)

File Language: English

File Pages: 719

File Size: 52.87 MB (Speed Download Link)

File Count: 25 PDF files

Brand: Mitsubishi

Model: FG25S

Equipment Type: Forklift

Book No: 99729-10100

Serial No: CF54-50011-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG25S Forklift Service Manual (99729-10100)

This FG25S is a mid-size LPG counterbalanced truck you'll see loading flatbeds, feeding production lines, or working a yard all day. The service manual is what I pull when a truck is out of warranty and something heavier than a fuse or hose clamp is going on. You're buying the workshop book that lets you actually fix the thing, not just drive it and check the oil. If you've got an FG25S in the CF54-50011-up serial range and you're doing your own repairs, this is the right flavor of manual.

What this manual helps you do

  • Diagnose no-start, low power, or misfire issues on the LPG engine and related fuel/ignition parts
  • Trace, check, and repair wiring using readable diagrams for lights, safety circuits, and engine controls
  • Follow teardown and reassembly steps for the powershift transmission, differential, and drive axle
  • Rebuild or reseal hydraulic cylinders, control valves, and the steering system, then set pressures correctly
  • Adjust mast, chains, brakes, and steering linkages to the right specs after parts replacement

Who this is for

This is for a warehouse or plant maintenance tech, dealer or independent forklift shop, or rental fleet mechanic looking to keep an FG25S alive without guessing. If you just need operating instructions or safety checks, you want the operator's handbook, not this.

FAQ

Q: What format is it in, and can I search it?

A: You get 25 PDF files, split by section, with a real text layer. They're searchable and the wiring diagrams are clear enough to zoom and read.

Q: Will this cover my exact truck?

A: It's written for Mitsubishi FG25S trucks in the CF54-50011-up serial range. If your plate matches that model and range, you're covered.

Q: Is this the right document if I'm chasing fault codes and doing real repairs?

A: Yes, this is the service manual with specs, procedures, and diagnostics. It's not a parts book and not an operator's manual.

Bottom line: If you're fixing a CF54-50011-up FG25S and need real repair info, this is the one you want. If your model or serial is different, don't buy it.

Models covered by this manual

Mitsubishi publication 99729-10100 is the factory service manual for the FG25S, serial range CF54-50011-up. The same publication covers 5 further forklift models: FD20HS, FD25HS, FD30HS, FG20S, FG30S. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99729-10100)
    • Foreword
    • General information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • How to Read Circuit Diagrams
    • Circuit Diagram for Dual GAS-LPG Engine Models
    • Circuit Diagram for Diesel Engine Models
  • Chassis and Mast (99729-13100)
    • Foreword
    • General information
    • Maintenance
    • Engine Tune-up
    • Engine Mechanical
    • Engine Control
    • Engine Lubrication and Cooling System
    • Engine Fuel
    • Engine Electrical

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