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Mitsubishi FG30 Forklift Service Manual (99719-11400)

Format: PDF (Printable Document)

File Language: English

File Pages: 1781

File Size: 110.68 MB (Speed Download Link)

File Count: 113 PDF files

Brand: Mitsubishi

Model: FG30

Equipment Type: Forklift

Book No: 99719-11400

Serial No: F13D-31118-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG30 Forklift Service Manual (99719-11400)

This FG30 is a mid-size LPG counterbalanced lift truck, the kind you see loading trucks at a dock or feeding lines in a plant. The service manual is what you pull when the truck is out of warranty, throwing a fault, or starting to slip on power or hydraulics and you've only got a weekend to sort it. It's aimed at the person who has to get from "it's down" to "it's back in service" with the right specs and step-by-steps, not guesses. If your data plate says FG30 and the serial falls in the right range, this is the book you'll live in.

What this manual helps you do

  • Diagnose no-start, low power, or misfire issues on the LPG engine and ignition system
  • Trace and check wiring for lights, safety circuits, and sensors using the factory diagrams
  • Follow step-by-step procedures to pull the powershift transmission and repair driveline issues
  • Rebuild or replace hydraulic valves, cylinders, and pumps, then set pressures and reliefs correctly
  • Adjust steering, brakes, mast, and chains so the truck tracks straight and lifts safely within spec

Who this is for

This is for plant or warehouse maintenance, dealer techs, independent forklift shops, and rental fleet mechanics working on an FG30. If you just need operating instructions or daily checklists, you want the operator's handbook instead, not this service manual.

FAQ

Q: What format is it in, and can I search it?

A: It's a multi-file PDF set, split into 113 section files. It's a scanned image manual, so you can zoom and print, but you can't text-search it.

Q: Will it cover my exact truck?

A: It's written for Mitsubishi FG30 trucks with serial numbers F13D-31118 and up. If your plate shows FG30 and a serial in that range or higher, you're in the right place.

Q: Is this the right document for routine use in the shop?

A: Yes, this is the workshop-level service manual, the one you use for diagnostics, teardown, and reassembly, not the parts book or safety/operation manual.

Bottom line: If you're maintaining or repairing an FG30 in the F13D-31118-up range, this is the right service manual. If your truck is another model or earlier series, it isn't.

Models covered by this manual

Mitsubishi publication 99719-11400 is the factory service manual for the FG30, serial range F13D-31118-up. The same publication covers 13 further forklift models: FD10, FD15, FD18, FD20, FD25, FD30, FD35A, FG10, FG15, FG18, FG20, FG25 and 1 more. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis, Mast and Options (99719-10100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Clutches
    • Manual Transmission
    • PowerShift Transmissions
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Troubleshooting
    • Service Data
  • Chassis and Mast (99719-11400)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine 4G33, 4G52, 4G54 (99719-42120)
    • Foreword
    • General Information
    • Engine Proper
    • Lubrication System
    • Fuel System
    • Cooling System
    • Electrical Equipment
    • Service Tools
    • Service Data
    • Trouble Shooting
    • Inspection Guide
  • Chassis (99719-53100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Masts and Forks
    • Troubleshooting
    • Service Data
  • Chassis and Mast (99719-54100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Troubleshooting
    • Service Data
  • Engine – 4G63, 4G64 Gasoline (99729-14110)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Timing Belt
    • Fuel System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Liquefied Petroleum Gas Supplement (99729-75100)
    • Foreword
    • Types of LP Gas
    • Structure and Function
    • Actions to be taken in the event of a failure
    • Troubleshooting
    • Disassembly and Reassembly
    • Inspection and Adjustment
    • CARB Tier 1 Emissions Control System
    • Systems Operations
    • Subsystem Operating Principles
    • System Adjustments
    • S-15G Troubleshooting
    • Vacuum System Diagram and Wiring Schematics
    • Inspection and Adjustment

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