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Mitsubishi FGC25K Forklift Service Manual (99719-70150)

Format: PDF (Printable Document)

File Language: English

File Pages: 870

File Size: 34.53 MB (Speed Download Link)

File Count: 104 PDF files

Brand: Mitsubishi

Model: FGC25K

Equipment Type: Forklift

Book No: 99719-70150

Serial No: AF82C,AF82D,AF82E-00011-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FGC25K Forklift Service Manual (99719-70150)

A Mitsubishi FGC25K is a cushion-tire LPG counterbalance truck you'll see on docks, in plants, and in warehouses loading trailers and feeding production lines. The service manual is what I reach for when I'm past basic checks and need specs, test points, or teardown order to keep one of these trucks safe and in-service. If you're trying to do more than change oil and filters, you're in the right territory. This specific book is built around shop-level repairs, not daily walk-arounds.

What this manual helps you do

  • Diagnose LPG engine issues, trace fuel and ignition problems, and interpret fault or alarm conditions
  • Check and adjust transmission, inching, and drive components so shifts and travel are within spec
  • Follow wiring diagrams to troubleshoot charging, starting, lights, safety circuits, and switches
  • Rebuild or replace hydraulic valves, pumps, and cylinders, then set pressures and reliefs correctly
  • Inspect, adjust, and repair mast, chains, forks, steering, and brake systems to pass audits and PMs

Who this is for

This manual is for dealer techs, in-house plant or warehouse maintenance, independent forklift shops, and rental fleet mechanics working on an FGC25K. If you just need operating instructions or safety symbols, you want the operator's handbook instead, not this set.

FAQ

Q: What format is it in, and can I search it?

A: It's a multi-file PDF set split by section. Most of the PDFs are searchable, but a few scanned sections are not. Wiring diagrams are clear enough to zoom and read.

Q: Will it cover my truck's serial number?

A: It's written for FGC25K trucks in the AF82C, AF82D, and AF82E-00011-up ranges. If your plate shows that family, this is the right book.

Q: Is this the right document for basic ownership?

A: No. This is the workshop service manual, meant for diagnostics and repairs, not daily operation or parts ordering.

Bottom line: If you're repairing or maintaining an FGC25K in the AF82C/AF82D/AF82E range, this is the correct service manual.

Models covered by this manual

Mitsubishi publication 99719-70150 is the factory service manual for the FGC25K, serial range AF82C,AF82D,AF82E-00011-up. The same publication covers 6 further forklift models: FGC15K, FGC18K, FGC20K, FGC20K HO, FGC25K HO, FGC30K. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99719-70150)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Wiring Schematic
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Fuel System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – 4G63, 4G64 Gasoline (99729-14110)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Timing Belt
    • Fuel System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Engine – 4G63, 4G64 Gasoline (99729-74120)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Spark Plug Cables
    • Timing Belt
    • Fuel System
    • Lubrication System
    • Cooling System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Liquefied Petroleum Gas Supplement (99729-75100)
    • Foreword
    • Types of LP Gas
    • Structure and Function
    • Actions to be taken in the event of a failure
    • Troubleshooting
    • Disassembly and Reassembly
    • Inspection and Adjustment
    • CARB Tier 1 Emissions Control System
    • Systems Operations
    • Subsystem Operating Principles
    • System Adjustments
    • S-15G Troubleshooting
    • Vacuum System Diagram and Wiring Schematics
    • Inspection and Adjustment
  • Engine – 4G63, 4G64 Fuel System Supplement (99729-75110)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System Operation
    • LPG Fuel System Diagnostics
    • Symptom Diagnosis
    • Wiring Schematics
    • Diagnostic Trouble Codes
    • Fuel System
  • Options Supplement (99739-91100)
    • Foreword
    • Rear Combination Lamp Kit
    • Working Lamp Kit
    • Warning Lamp Kit
    • Back Buzzer Piezo Kit
    • Back Mirror Kit
    • Oil Filter Kit (1-Ton Model)
    • Oil Filter Kit (2-, 3-Ton Models)
    • Enclosed Alternator Kit
    • Spark Plug Kit
    • Fastener Kit
    • Front Axle Breather Kit
    • Wide Axle Kit (2-. 3-Ton Models)
    • Semi Wide Axle Kit (1-Ton Model)
    • Semi Wide Axle Kit (2-, 3-Ton Models)
    • Dual Element Kit
    • Dust Indicator Kit

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