This Mitsubishi FG45K is a mid-capacity LPG counterbalanced truck that lives on docks, in loading bays, and out in the yard pulling trailers and heavy pallets. The service manual is what you grab when the truck is down in an aisle, flashing a fault, or refusing to move, and you need it back before the next shift hits the dock. Around my shop, this is the book we use for real repairs: chasing wiring issues, setting up the LPG engine, sorting transmission problems, and dialing in the mast and hydraulics.
What this manual helps you do
- Trace and diagnose LPG engine problems, ignition issues, and fuel system faults on the FG45K
- Check, repair, and adjust the powershift transmission, drive axle, and differential so the truck pulls properly
- Follow step-by-step teardown and reassembly on brakes, steering, and hydraulic components when you've got leaks or weak lift/tilt
- Diagnose electrical faults using readable wiring diagrams and connector pinouts, then verify repairs with the right checks
- Set and verify pressures, linkages, and clearances using the factory procedures and specs for this exact model and serial range
Who this is for
This is aimed at warehouse maintenance techs, dealer techs, independent forklift shops, and rental fleet mechanics looking after Mitsubishi FG45K trucks in the F29C-80001-up serial range. If you just need operating instructions or safety info, you want the operator's handbook instead, not this manual.
FAQ
Q: What format is it in, and can I search it?
A: It's a multi-file PDF set, split by section, with a real text layer. You can search, zoom wiring diagrams, and copy text.
Q: Will this cover my exact truck?
A: It is written for Mitsubishi FG45K trucks in the F29C-80001-up serial number range. If your plate shows that prefix and range, this is the right one.
Q: Is this the right document if I'm doing my own repairs?
A: Yes, this is the full workshop service manual, not a parts book or basic operator's manual.
Bottom line: If you're wrenching on an FG45K in the F29C-80001-up range and need factory procedures and diagrams, this is the manual you want. If your truck is a different model or class, it isn't.
Models covered by this manual
Mitsubishi publication 99739-16130 is the factory service manual for the FG45K, serial range F29C-80001-up. The same publication covers 7 further forklift models: FD40K, FD40KL, FD45K, FD50K, FG40K, FG40KL, FG50K. Check the model and serial number on your data plate before ordering.
📘 Show Index
Table of Contents:
- 99739-16130
- 00_FOREWORD
- 01_GENERAL INFORMATION
- 02_COOLING SYSTEM
- 03_ELECTRICAL SYSTEM
- 04_POWER TRAIN
- 05_CLUTCHES (FD40K_FD40KL_FD45K)
- 06_MANUAL TRANSMISSION (FD40K_FD40KL_FD45K)
- 07_POWERSHIFT TRANSMISSION
- 08_FRONT AXLE AND REDUCTION DIFFERENTIAL
- 09_REAR AXLE
- 10_BRAKE SYSTEM
- 11_STEERING SYSTEM
- 12_HYDRAULIC SYSTEM
- 13_MAST AND FORKS
- 14_SERVICE DATA
- 15_OPTIONS
- Chassis, Mast & Options (99739-55120)
- Foreword
- General Information
- Cooling System
- Electrical System
- Electrical Schematics
- Power Train
- Powershift Transmission
- Front Axle and Reduction Differential
- Rear Axle
- Brake System
- Steering System
- Hydraulic System
- Masts and Forks
- Service Data
- Options
- Châssis, mât & options (99739-55220)
- PREFACE
- INFORMATIONS GENERALES
- CIRCUIT DE REFROIDISSEMENT
- CIRCUIT ELECTRIQUE
- Plans des Circuits
- GROUPE MOTOPROPULSEUR
- TRANSMISSION AUTOMATIQUE
- ESSIEU AVANT ET DIFFERENTIEL DE DEMULTIPLICATION
- ESSIEU ARRIERE
- SYSTEME DE FREINAGE
- CIRCUIT DE DIRECTION
- CIRCUIT HYDRAULIQUE
- MAT ET FOURCHE
- DONNEES TECHNIQUES
- OPTIONS
- Fahrgestell, Hubgerüst & Optionen (99739-55320)
- Vorwort
- Allgemeine Informationen
- Kühlsystem
- Elektrisches System
- Elektrische Schaltpläne
- Antriebsstrang
- Powershift-Getriebe
- Vorderachse und Differential
- Hinterachse
- Bremssystem
- Lenksystem
- Hydrauliksystem
- Hubgerüst und Gabeln
- Servicedaten
- Optionen
- Engine – TB45 Gasoline (99789-56110)
- Foreword
- Engine General
- Engine Tune-up
- Engine Mechanical
- Engine Lubrication
- Engine Cooling System
- Engine Control
- Engine File System
- Engine Electrical System
- Motor – TB45 (99789-56310)
- Engine – GM 4.3L (G6) Gasoline (99789-74120)
- Foreword
- Determining When to Overhaul the Engine
- Engine Replacement
- Specifications
- Major Nuts and Bolts Tightening Torque
- Sealers, Adhesives, and Lubricants
- Use of RTV and Anaerobic Sealer (Gasket Eliminator)
- Diagnostic Information and Procedures
- Valve Train Diagnosis (Noise Diagnosis)
- Mechanical
- Electrical Throttle and Governor Control System
- ECU Error Code Description
- Ignition System and Distributor
- Alternator and V-Belt
- Starter Motor
- Fuel System – Gasoline
- Fuel System – LP
- Special Tools and Equipment
- Contents
- Schematic SEBN0001-01 Michel Cabin
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