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National Crane 800D Boom Truck Operator Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 170

File Size: 13.99 MB (Speed Download Link)

File Count: 1 PDF file

Brand: National Crane

Model: 800D

Equipment Type: Boom Truck

Book No: CTRL039-02

Type of Document: Operator Manual

Searchable: No, scanned document

Delivery: Instant download after payment

Categories: ,

$ 45

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National Crane 800D Boom Truck Operator Manual

The National Crane 800D is a telescopic boom crane mounted on a truck chassis. It sets up on outriggers, picks the load, swings it and gets it placed. A new or relief operator taking over the crane is who reaches for this manual, wanting the control layout, the setup sequence and the daily checks in front of them before they touch a lever.

What this manual helps you do

  • Learn the truck cab controls so you know what each one does before the first lift.
  • Plan the job safely, from management responsibilities and training through to site planning.
  • Check the equipment before work with the equipment checks section.
  • Operate the winch system and follow the anti-two-block system rules during lifts.
  • Follow the standard hand signals used to control crane operations, including safety tips for jib operation.

Who this is for

A relief or new crane operator uses it to learn the machine and the routine checks. An owner-operator keeps it in the cab so the operating rules, periodic inspections and lubrication points are on hand when a site or inspector asks.

FAQ

Q: What do I receive and how is it organised?

A: You get 1 PDF file, 170 pages, in English. Publication number is CTRL039-02, and the title on the manual is 800D Telescoping Crane Owner Manual.

Q: Which machine does it fit?

A: It is written for the National Crane 800D boom truck.

Q: How does it fit what I'm doing?

A: If you're getting an operator up to speed or putting a daily routine on file, the sections on training, equipment checks, periodic inspections, lubrication points and cleanliness are laid out for that.

Download it, put it in the cab, and have your operator work through the checks and controls before the next job.

Click here to view the preview (PDF)

📘 Show Index

Table of Contents:

  • Introduction
  • Notice to Owner/User
  • Notice to Subsequent Owner
  • Safety & Operation
  • Safety
  • Safety Responsibilities
  • Management/Supervisory Responsibilities
  • Operator's Responsibilities
  • Signalmen's Responsibilities
  • Crew Member Responsibilities
  • Operator Qualifications
  • Conduct of Operators 1-4
  • Training
  • Inspection
  • Operational Aids
  • Safe Maintenance and Repair
  • Transporting Truck and Crane Safely
  • Planning the Job Safely
  • Safe Operation
  • Operation – Setting Up at the Sight
  • Operating Precautions
  • Operation
  • Controls
  • Truck Cab Controls
  • Crane Controls
  • Optional HCA System
  • Crane Nomenclature
  • Operating Procedures
  • Equipment Familiarization
  • Equipment Checks
  • Work Site Position
  • Before Leaving the Cab
  • Crane Set Up
  • Before Making the Lift
  • Reading and Understanding the Capacity Chart
  • Winch System Operation
  • Using Mültiple Part Lines
  • General Rules when Operating the Winch
  • Lifting the Load
  • Shutting Down and Preparing for Road Travel
  • Optional Winch Burst of Speed Operation
  • Anti-Two-BIock System
  • Description/Operation
  • Optional Hydraulic Capacity Alert system
  • System Description
  • System Operation
  • Jib Safety and Operation
  • Safety Tips for Jib Operation
  • Side Folding – Swing Around Jib Operation
  • Jib Maintenance
  • Jib Jack
  • Adjustable Swing Speed Valve
  • Standard Hand Signals for Controlling Crane Operations
  • Maintenance
  • Inspection and Maintenance
  • Daily Inspections
  • Weekly Inspections
  • Monthly Inspections
  • Periodic Inspections
  • Other
  • Wire Rope Inspection and Maintenance
  • Rope Replacement
  • Care of the Wire Rope
  • Rope Construction
  • Adjustments and Repairs
  • Tire Load and Inflation Table
  • Lubrication
  • Lubrication Procedures and Charts
  • Lubricants
  • Hydraulic O
  • Lubrication Points
  • Wire Rope Lubrication
  • Lubrication Chart
  • Hydraulic Oil Reservoir Leve
  • Service
  • Service and Repair
  • Cleanliness
  • Hydraulic Systems
  • Fasteners & Torque Values
  • Label Parts When Disassembling
  • Welding Precautions
  • National Crane Fitting O'Ring Part Numbers
  • Torque Values for Grade 5 and 8 Bolts
  • Using Torque Wrench Extensions
  • Winch Oil Leve
  • Brake Oil Leve
  • Trouble Diagnosis
  • Hydraulic Schemat
  • Electrical Schemat
  • LMI Electrical Schemat
  • Anti-Two Block Trouble Diagnosis – Electrica
  • Anti-Two Block Trouble Diagnosis – Electrical (continued)
  • Anti-Two Block Trouble Diagnosis – Hydrau
  • Anti-Two Block Trouble Diagnosis – Hydraulic (continued)
  • Disassembly of 1/2 Stage
  • Anti-Two Block Internal Wire System
  • Anti-Two Block Wire with External Ree
  • Cylinder Disassembly and Repair
  • Telescope Cylinder
  • Telescope Cylinder Disassembly
  • Telescope Cylinder Assembly
  • Three Section Boom Operation
  • Boom Illustrations
  • Three Section Boom Maintenance
  • Internal Cable Sheave Lubrication
  • Three Section Cable Tensioning
  • Three Section Boom Service
  • Boom Remova
  • Boom Disassembly
  • Additional Maintenance/Disassembled Boom
  • Three Section Boom Assembly
  • Top Rear Pad Replacement
  • Front Bottom Pad Replacement
  • Four Section Boom Operation
  • Four Section Boom Maintenance
  • Four Section Cable Tensioning
  • Four Section Boom Service
  • Four Section Boom Assembly
  • Side Shimming of Boom Sections
  • Top/Rear Side Pad Adjustment
  • Inner Boom Pad Lubrication
  • Jib Installation and Adjustment
  • Jib Jack Service and Maintenance
  • Adding O
  • Changing O
  • Rust Prevention
  • Trouble Shooting
  • Rotation Gearbox and Break Illustration
  • Rotation Gearbox and Break Instructions
  • Lubrication and Maintenance
  • Disassembly Procedure
  • Assembly Procedure
  • Rotation Stop-Mechanica
  • Servicing the Control Valves
  • Disassembly and Reassembly of Control Valves to Replace Seals

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