$ 0
0
$ 0
0

National Crane 800DU Boom Truck Operator Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 172

File Size: 18.17 MB (Speed Download Link)

File Count: 1 PDF file

Brand: National Crane

Model: 800DU

Equipment Type: Boom Truck

Book No: CTRL042-02

Type of Document: Operator Manual

Searchable: No, scanned document

Delivery: Instant download after payment

Categories: ,

$ 45

Share:

National Crane 800DU Boom Truck Operator Manual

A National Crane 800DU is a telescopic boom crane mounted on a truck chassis. It gets driven to the job, set up on outriggers and used to pick and place loads where a fixed crane won't reach. If a relief operator is taking over this unit, or a used one arrived without the book in the cab, this is the manual that gets them working from the same page as everyone else.

What this manual helps you do

  • Learn the crane controls so the operator knows what each lever and switch does before the first lift.
  • Follow the crane set up sequence, including the stability check, before the boom leaves the rest.
  • Plan safe movement of the truck and crane with the guidance on transporting truck and crane safely.
  • Inspect the boom, jib and pins on a routine, using the monthly inspections and pin inspection sections.
  • Check the hydraulic oil reservoir level and tire load and inflation table as part of regular care.

Who this is for

A crane operator will use it to learn the controls, the set up steps and the signalmen's responsibilities on this particular unit. A fleet manager at a rental company will keep it on file so every hirer and relief operator has the same operating rules and inspection routine.

FAQ

Q: What do I receive and how is it organised?

A: You get one PDF file of 172 pages in English, publication number CTRL042-02. The sections run from the introduction through crane controls and set up to inspections and maintenance topics.

Q: Which machine does it fit?

A: It is for the National Crane 800DU boom truck. The title wording on the manual is "800DU Owner and Service Manual."

Q: How does it fit my job?

A: It gives you one reference for handover, daily and monthly checks, and the operating rules on site. Keep a copy with the crane and another in the office file.

Put it in front of the next operator before they climb into the cab, and the set up and inspection routine is there to follow.

Click here to view the preview (PDF)

📘 Show Index

Table of Contents:

  • Introduction
  • Notice to Owner/User
  • Notice to Subsequent Owner
  • Safety & Operation
  • Safety
  • Safety Responsibilities
  • Management/Supervisory Responsibilities
  • Operator’s Responsibilities
  • Signalmen’s Responsibilities
  • Crew Member Responsibilities
  • Operator Qualifications
  • Conduct of Operators
  • Training
  • Inspection
  • Operational Aids
  • Safe Maintenance and Repair
  • Transporting Truck and Crane Safely
  • Planning the Job Safely
  • Safe Operation
  • Operation – Setting Up at the Job Site
  • Operating Precautions
  • Operation
  • Controls
  • Truck Cab Controls
  • Crane Controls
  • Optional HCA System
  • Crane Nomenclature
  • Operating Procedures
  • Equipment Familiarization
  • Equipment Checks
  • Work Site Position
  • Before Leaving the Cab
  • Crane Set Up
  • Before Making the Lift
  • Reading and Understanding the Load Charts
  • Winch System Operation
  • Using Multiple Part Lines
  • General Rules when Operating the Winch
  • Lifting the Load
  • Shutting Down and Preparing for Road Travel
  • Optional Winch Burst of Speed Operation
  • Anti-Two-Block System
  • Description/Operation
  • Optional Hydraulic Capacity Alert system
  • System Description
  • System Operation
  • Jib Safety and Operation
  • Safety Tips for Jib Operation
  • Side Folding – Swing Around Jib Operation
  • Jib Maintenance
  • Jib Jack
  • Adjustable Swing Speed Valve
  • Standard Hand Signals for Controlling Crane Operations
  • Maintenance
  • Inspection and Maintenance
  • Daily Inspections
  • Weekly Inspections
  • Monthly Inspections
  • Periodic Inspections
  • Other
  • Wire Rope Inspection and Maintenance
  • Rope Replacement
  • Care of the Wire Rope
  • Rope Construction
  • Adjustments and Repairs
  • Tire Load and Inflation Table
  • Lubrication
  • Lubrication Procedures and Charts
  • Lubricants
  • Hydraulic Oil
  • Lubrication Points
  • Wire Rope Lubrication
  • Lubrication Chart
  • Hydraulic Oil Reservoir Level
  • Service
  • Service and Repair
  • Cleanliness
  • Hydraulic Systems
  • Fasteners and Torque Values
  • Label Parts When Disassembling
  • Welding Precautions
  • National Crane Fitting O’Ring Part Numbers
  • Torque Values for Grade 5 and 8 Bolts
  • Using Torque Wrench Extensions
  • Winch Oil Level
  • Brake Oil Level
  • Trouble Diagnosis
  • Hydraulic Schematic (with Rotating Turret Control)
  • Hydraulic Schematic
  • Electrical Schematic
  • Electrical Schematic (with Rotation Turret Control)
  • Electrical Schematic (LMI)
  • Anti-Two Block Trouble Diagnosis – Electrical
  • Anti-Two Block Trouble Diagnosis – Hydraulic
  • Four Sec. Boom (Cable on Top of Sections)
  • Disassembly of 1/2 Stage
  • Replacement of Proportioning Cable for 1/2 Stage of Anti-Two Block Wire
  • Anti-Two Block Internal Wire System
  • Anti-Two Block Wire with External Reel
  • Cylinder Disassembly and Repair
  • Telescope Cylinder
  • Telescope Cylinder Disassembly
  • Telescope Cylinder Assembly
  • Three Section Boom Operation
  • Boom Illustrations
  • Three Section Boom Maintenance
  • Internal Cable Sheave Lubrication
  • Three Section Cable Tensioning
  • Three Section Boom Service
  • Boom Removal
  • Boom Disassembly
  • Additional Maintenance/Disassembled Boom
  • Three Section Boom Assembly
  • Three Section Top/Bottom Pad Replacement, Assembled Boom
  • Top Rear Pad Replacement
  • Front Bottom Pad Replacement
  • Four Section Boom Operation
  • Four Section Boom Maintenance
  • Four Section Cable Tensioning
  • Four Section Boom Service
  • Four Section Boom Assembly
  • Four Section Top/Bottom Pad Replacement, Assembled Boom
  • Side Shimming of Boom Sections
  • Top/Rear Side Pad Adjustment
  • Inner Boom Pad Lubrication
  • Jib Installation and Adjustment
  • Jib Jack Service and Maintenance
  • Adding Oil
  • Changing Oil
  • Rust Prevention
  • Troubleshooting
  • Rotation Gearbox and Break Illustration
  • Rotation Gearbox and Break Instructions
  • Lubrication and Maintenance
  • Disassembly Procedure
  • Assembly Procedure
  • Rotation Stop-Mechanical
  • Adjustment Procedure
  • Servicing the Control Valves
  • Disassembly and Reassembly of Control Valves to Replace Seals
  • Replacing Spool Seals
  • Unloader Dump Valve Service
  • Control Valve Relief Adjustment
  • Mid-Inlet Relief Adjustment
  • Unloader Dump Valve – Air Purging Instructions
  • Hydraulic System Description
  • System Adjustment
  • Maintenance and Repair
  • Service Manual for Tulsa Winch
  • Specifications
  • Dimensional Specification
  • Dimensional Specification Rear Mount
  • Dimensional Specification Rear Mount Rotating Turret Control
  • Capacity Chart
  • Installation
  • Typical Locations/Serial Number Identification
  • Minimum Truck Requirements
  • Mounting Configurations
  • Configuration 1 – 8100DU
  • Configuration 2 – 8100DU
  • Configuration 3 – 800DU (all booms other than 8100DU)
  • Configuration 4 – 800DU (all booms other than 8100DU)
  • Configuration 5 – Rear Mount
  • PTO Horsepower Requirements
  • Direct Mount Pump to PTO
  • Pump Rotation
  • Auger System
  • PTO Selection
  • Truck Frame Strength
  • Section Modulus Tables
  • Truck Frame Requirements for Optional Front Stabilizer
  • Truck Preparation
  • Positioning Crane on Truck
  • PTO, Pump, Reservoir
  • Reinforcing/After Frame Extension
  • After Frame Modification
  • Crane Installation
  • Pin Bearing Inspection and Installation Procedure
  • Pin Inspection
  • Bearing Inspection
  • Trunnion Inspection
  • Counterweighting
  • Counterweighting Methods for Stability Around the Rear 180°
  • Anti-Two-Block Load Moment Indicator Installation and Function Verification
  • Initial Crane Run In Procedure
  • Boom Rests
  • Stability Check

National Crane PDF Manuals

All Crane Manuals

Related Manuals

0
0
Your Cart
Your cart is emptyReturn to Shop