Tadano's GR-1000XL-2 is a single-cab rough terrain crane with a telescopic boom and outriggers, built to set up and lift on uneven job sites. A workshop taking on a used crane that arrived without paperwork is the buyer who gets the most from this set. It puts every document for the machine in one place, so the crew isn't working from guesses.
What this manual set helps you do
- Operate the crane with the Operation and Maintenance Manual, which covers controls, starting and stopping the engine, steering, and safe operation.
- Order the right components from the Parts Catalog, which has exploded views and part numbers for the hydraulic system, outriggers, winch, cab and frame.
- Repair and adjust with the Service Manual, which has troubleshooting, disassembly, reassembly and test procedures.
- Trace hydraulic and electrical circuits using the schematics.
- Verify load moment indicator, multiplex data transmitter and axle details in the component manuals.
Who this is for
A workshop or service company gets a used GR-1000XL-2 ready for work, and this set gives the mechanics repair procedures and the parts desk its ordering references. A used crane dealer or exporter can also hand it over with the machine so the next owner has the full documentation.
FAQ
Q: What do I receive and how is it organised?
A: You get 136 files (134 PDF) with 11,701 PDF pages in total, all in English. The Operator Manual is 7,675 pages, the Parts Manual 1,142 pages and the Service Manual 909 pages, with schematics, load charts, technical data, service information, inspection forms and component manuals alongside.
Q: Which machine does it fit?
A: It is for the Tadano GR-1000XL-2 rough terrain crane. The serial number printed on the main manual cover is 547248 and up, so compare it with your crane's plate.
Q: How does it help with taking on a used crane?
A: You can start with the inspection forms and service information, then move to the Service Manual and schematics for repairs. The Parts Catalog covers ordering what you find you need.
Everything for one GR-1000XL-2 is in a single download, ready for the operator, the mechanic and the parts desk.
Does this manual fit your machine?
| Model |
Serial No. |
| GR-1000XL-2 |
547248 and up |
The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.
📘 Show Index
Table of Contents:
Operator Manual Table of Contents
7,675 pages, 111 files
- Publication GR-1000XL-2_OM2(U)-12E / Serial No. 547248 and up (449 pages)
- p.8 Contents (Index)
- p.12 Name of Each Part
- p.13 Contents (Traveling System)
- p.17 Contents (Crane Control System)
- p.20 Contents (Other Controls)
- p.23 Safety Precaution
- p.49 Warning Labels
- p.65 Before Traveling
- p.66 Entering the Cab
- p.69 Adjustment of the Seat
- p.70 Adjustment of the Steering Wheel & Mirrors
- p.71 Fastening/Unfastning of the Seat Belt
- p.80 Starting and Stopping the Engine
- p.81 How to Start the Engine
- p.82 How to Stop the Engine
- p.83 Transmission Operation
- p.84 Shift Lever Operation
- p.86 Brake Operation
- p.89 Parking Brake Operation
- p.90 Steering Operation
- p.92 Seleting the Steering Mode
- p.96 Driving mode Selection
- p.98 Lighting Switches and Other Switches
- p.100 Hazard Lamp switch/Horn switch
- p.102 Accessories in Cab
- p.103 Fuel Consumption Monitor
- p.99 Turn Signal Lever
- p.105 Air Conditioner
- p.109 Errors shown on Airconditioner LCD
- p.110 Cab Lamp, Cigarette Lighter
- p.111 Operation in Cold Season
- Manual 2 (16 pages)
- Serial No. 547268 and up, 547248 and up, 547414 and up (+1 more) (6,763 pages)
- p.5 Introduction
- p.63 Traveling
- p.113 Crane operation
- Introduction
- Name of Each Part
- Safety Precaution
- Warning Labels
- TRAVELING
- Before Traveling
- Entering the Cab
- Reading the Instrument Panel
- Starting and Stopping the Engine
- Transmission Operation
- Brake Operation
- Steering Operation
- Drive Mode Selection
- Lighting Switch and Other Switches
- Accessories in Cab
- Outside Cab Accessory
- Operation in Cold Season
- OPERATION
- Terminology
- Before Crane Operation
- How to Read Performance Data Plates
- Load Moment Indicator (AML)
- Other Safety Devices
- PTO
- Outriggers
- Hoisting
- Boom Telescoping Control
- Elevating the Boom
- Swinging the Boom
- On-rubber Operation
- Taking Out and Stowing the Hook Block
- Reeving the Wire Ropes
- Single Top
- Jib
- Mounting and Dismounting Counterweight
- Accessories Outside of Cab
- INSPECTION AND MAINTENANCE
- Precautions for Inspection and Maintenance
- Inspection before Traveling
- Pre-operational Inspection
- Inspection of Crane Structure
- Greasing
- Gear Oil
- Engine
- Engine Cooling System
- Torque Converter System
- Fuel System
- Brake System
- Suspension System
- Tire, Wheel
- Hydraulic System
- Swing System
- Electrical System
- Air Conditioner System
- Wire Rope
- EMERGENCY OPERATIONS
- Action against Emergency
- INFORMATION AND DATA
- Conversion Tables
- Hand Signals
- Major Specifications
- Oils and Greases
- Service Data
- Publication GR-1000XL-2_OM4-12S / Serial No. 547555 and up (447 pages)
Parts Manual Table of Contents
1,142 pages, 3 files
- Serial No. 547248 and up (436 pages)
- Hydraulic Pressure System
- Piping System Power
- Outrigger System
- Winch System
- Safety System
- Cab System
- Frame
- Control System
- Indication Plates
- Accessories Tools
- Steering Suspension
- Mounting Parts
- Tool
- Hydraulic Pressure
- Piping System Upper
- Piping System Lower
- Intro
- System Index
- System & Index
- Publication GR-1000XL-2-P1(U)-2EJ / Serial No. 547248 and up (694 pages)
- Outrigger System
- Swing System
- Boom System
- Control System
- Plates
- Indication
- Accessories
- Steering
- Mounting Parts
- Pressure System
- Upper
- Lower
- Manual 3 (12 pages)
Service Manual Table of Contents
909 pages, 3 files
- Publication GR-1000XL-2-S1(U)-1E / Serial No. 547248 and up (845 pages)
- Foreword
- Applicable spec. and serial number
- Separate service manual
- External view
- (B) Hydraulic Power Generating System
- B-1 Hydraulic Power Generating System
- B-2 Hydraulic Pump (Double Variable Displacement Pump)
- B-3 Hydraulic Pump (Double Gear Pump)
- (C) Outrigger System
- C-1 Outrigger System
- C-2 Solenoid Control Valve (Outrigger)
- C-3 Solenoid Valve (Slide/Jack) (UCHIDA)
- (D) Swing System
- D-1 Swing System
- D-2 Hydraulic Pilot Control Valve (Swing)
- D-3 Hydraulic Motor (Swing)
- (E) Boom Elevating System
- E-1 Elevating System
- E-2 Elevating Cylinder
- E-3 Counterbalance Valve (Elevating)
- (F) Winch System
- F-1 Winch System
- F-2 Winch
- F-3 Hydraulic Motor and Counterbalance Valve (Winch)
- (G) Boom Telescoping System
- G-1 Telescoping System
- G-2 Boom (Five-Section Boom)
- G-4 Telescoping Cylinder
- (H) Safty System
- H-1 Safety System
- H-2 Boom Length and Angle Detector
- H-3 Outrigger Extension Length Detector
- (L) Control System
- L-1 Control Device
- L-2 Shift Switch
- L-3 Solenoid Valve (Air)
- (N) Electric System
- N-1 Display Control Unit (DCU)
- N-2 Combination Meter
- N-3 Signal Transmitter (STM-E)
- (R) Driving Power Transmission System
- R-1 Driving Power Transmission System
- System description
- (S) Steering System
- S-1 Steering System
- S-2 Priority Valve
- S-3 Orbitrol
- (T) Brake System
- T-1 Brake System
- T-2 Brake Valve
- T-3 Booster
- (U) Suspension System
- U-1 Suspension System
- U-2 Suspension Lock Cylinder
- U-3 Pilot Check Valve (Suspension Lock Cylinder)
- History of revision
- Publication W561-0161E (64 pages)
- Foreword
- Structure
- Torque converter
- Transmission
- Function
- Torque converter
- Transmission
- Troubleshooting
- Power cannot be transmitted
- Power drops. (Speed cannot increase.)
- Oil temperature rises abnormally
- Disassembly
- Torque converter
- Transmission
- Reassembly
- Torque converter
- Transmission
- Oil
- Recommended oil
- Oil changing procedure
- Test
- Operational check
- Pressure measurement
- Stall test
- Maintenance standards
- Overhaul interval
- Replacement interval of important parts
- Part replacement standards
- Torque Converter Circuit
- History of revision
Also in this set
- Schematics (3 files, 466 pages)
- Load charts (1 file, 17 pages)
- Technical data (1 file, 19 pages)
- Service information (4 files, 15 pages)
- Inspection forms (2 files, 3 pages)
- Component manuals (7 files, 1,455 pages)
- Tadano AML-C Load Moment Indicator
- Tadano MDT-9 Multiplex Data Transmitter
- Tadano SHP-S26.5 + SHP-S26.5N Axle
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