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Tadano GR-600XL-2 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 412

File Size: 17.16 MB (Speed Download Link)

File Count: 1 PDF file

Brand: Tadano

Model: GR-600XL-2

Equipment Type: Rough Terrain Crane

Type of Document: Service Manual

Serial No.: 547121

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

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Tadano GR-600XL-2 Rough Terrain Crane Service Manual

A rough terrain crane works the sites where a truck crane can't go: soft ground, uneven lots, tight pads. It sets up on outriggers, swings and lifts with a telescopic boom, and drives itself between picks. When one of these cranes is down, the person with the wrenches needs repair procedures, not a spec sheet. That's the job of this service manual for the Tadano GR-600XL-2, which also covers the GR-750XL-2.

What this manual helps you do

  • Troubleshoot the hydraulic system, starting with the hydraulic power generating section and working out to the circuits it feeds.
  • Rebuild outrigger components, with the outrigger system section as your guide.
  • Adjust and check the boom elevating, boom telescoping and winch systems after a repair.
  • Diagnose electrical and control faults using the control system and electric system sections.
  • Replace parts in the driving power transmission, steering, brake and suspension systems.

Who this is for

A rental fleet mechanic or independent repair shop fixing cranes in-house will get the most from it. It also suits a dealer technician or plant maintenance crew who needs a workshop reference before a component comes apart. The searchable text means you can jump to a system or a fault and copy what you need.

FAQ

Q: What do I receive and how is it organised?

A: You get 1 PDF file of 412 pages, in English. It's split by system, with sections for swing, safety, steering, brakes and the rest, plus safety information, a foreword and a revision history.

Q: Which machine does it fit?

A: It covers the Tadano GR-600XL-2 and the GR-750XL-2. The serial number printed on the main cover is 547121, so you can check it against the crane in your yard.

Q: How does it fit the work I'm doing?

A: A service manual like this is where you'd look for removal, repair, adjustment and testing steps on a specific system. Open the section for the system you're working on and follow it through the job.

Pull up the section, work through the procedure, and get the crane back on the pad.

Click here to view the preview (PDF)

Does this manual fit your machine?

Model Serial No.
GR-600XL-2 547121

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

Models covered by this manual

This service manual is also used for one further Rough Terrain Crane model: GR-750XL-2. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Safety
  • Foreword
    • Applicable spec. and serial number
    • Separate service manual
    • External view
  • (B) Hydraulic Power Generating System
    • B-1 Hydraulic Power GeneratingSystem
    • B-2 Hydraulic Pump (Double Variable Displacement Pump)
    • B-3 Hydraulic Pump (Double Gear Pump)
  • (C) Outrigger System
    • C-1 Outrigger System
    • C-2 Solenoid Control Valve (Outrigger)
    • C-3 Solenoid Valve (Slide/Jack)
  • (D) Swing System
    • D-1 Swing System
    • D-2 Hydraulic Pilot Control Valve (Swing)
    • D-3 Hydraulic Motor (Swing)
  • (E) Boom Elevating System
    • E-1 Elevating System
    • E-2 Elevating Cylinder
    • E-3 Counterbalance Valve (Elevating)
  • (F) Winch System
    • F -1 Winch System
    • F-2 Winch
    • F-3 Hydraulic Motor (Winch)
  • (G) Boom Telescoping System
    • G-1 Telescoping System
    • G-2 Boom (Five-Section Boom)
    • G-4 Telescoping Cylinder
  • (H) Safty System
    • H-1 Safety System
    • H-2 Boom Length and Angle Detector
    • H-3 Outrigger Extension Length Detector
  • (L) Control System
    • L-1 Control Device
    • L-2 Shift Switch
    • L-6 Remote Control Valve (Pedal)
  • (N) Electric System
    • N-1 Display Control Unit (DCU)
    • N-2 Combination Meter
    • N-3 Signal Transmitter (STM-E)
  • (R) Driving Power Transmission System
    • R-1 Driving Power Transmission System
  • (S) Steering System
    • S-1 Steering System
    • S-2 Priority Valve
    • S-3 Orbitrol
  • (T) Brake System
    • T-1 Brake System
    • T-2 Brake Valve
    • T-3 Booster
  • (U) Suspension System
    • U-1 Suspension System
    • U-2 Suspension Lock Cylinder
    • U-3 Pilot Check Valve (Suspension Lock Cylinder)
  • History of revision

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