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Tadano GR-700EXL-1 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 770

File Size: 38.62 MB (Speed Download Link)

File Count: 3 PDF files

Brand: Tadano

Model: GR-700EXL-1

Equipment Type: Rough Terrain Crane

Manuals Included: 3 separate publications

Type of Document: Service Manual

Serial No.: 545960 and up

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

$ 55

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Tadano GR-700EXL-1 Rough Terrain Crane Service Manual

A rough terrain crane like the Tadano GR-700EXL-1 works the sites where a truck crane can't go. It has a single cab, a telescopic boom and outriggers, and it sets loads on uneven ground. When one of these comes into the shop out of warranty, or arrives with no paperwork, the technician needs workshop procedures to get it running again. That's what this manual is for.

What this manual helps you do

  • Troubleshoot faults in the hydraulic power generating system, from pump output to control valves.
  • Rebuild or replace components in the outrigger system, swing system and winch system.
  • Adjust the boom elevating system and boom telescoping system using the data, adjustment and checks section.
  • Trace circuits with the system diagrams and electric system sections.
  • Check the safety system, steering system, brake system and suspension system after a repair.

Who this is for

A crane service technician or rental fleet mechanic doing repairs in-house. Also independent repair shops and dealer technicians who work on Tadano rough terrain cranes and want a workshop-level reference at the bench.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 3 PDF files, 770 pages in total, in English. The main manual (Serial No. 545960 and up) is 446 pages, and the other two are Publication W301-0212E at 162 pages each. The text is searchable and copyable, so you can jump straight to a system or a term.

Q: Which machine does it fit?

A: It's written for the Tadano GR-700EXL-1, serial number 545960 and up as printed on the main manual cover. The same manual also covers the GR-700EX-1.

Q: How does it fit my repair job?

A: The sections are split by system, so you can go to the one you're working on, whether that's the outrigger system, the boom telescoping system or the control system. A manual like this usually gives you removal, repair, adjustment and testing steps in one place.

Print what you need, search the rest, and keep the manual open at the machine while you work.

Click here to view the preview (PDF)

Does this manual fit your machine?

Model Serial No.
GR-700EXL-1 545960 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

Models covered by this manual

This service manual is also used for one further Rough Terrain Crane model: GR-700EX-1. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Serial No. 545960 and up (446 pages)
    • Safety
      • Fundamental cautions
      • Cautions in working
      • Cautions in operation
    • Foreword
      • Applicable spec. No./Crane model
      • Separate service manual
      • Outline of specifications
    • (B) Hydraulic Power Generating System
      • B-1 Hydraulic Power Generating System
      • B-2 Hydraulic Pump (Double Variable Displacement Pump)
      • B-3 Hydraulic Pump (Double Gear Pump)
    • (C) Outrigger System
      • C-1 Outrigger System
      • C-2 Jack Cylinder
      • C-3 Pilot Check Valve (Jack Cylinder Retracting Prevention)
    • (D) Swing System
      • D-1 Swing System
      • D-2 Swing Assembly
      • D-3 Hydraulic Pilot Control Valve (Swing)
    • (E) Boom Elevating System
      • E-1 Elevating System
      • E-2 Elevating Cylinder
      • E-3 Counterbalance Valve (Elevating)
    • (F) Winch System
      • F-1 Winch System
      • F-2 Winch
      • F-3 Hydraulic Motor (Winch)
    • (G) Boom Telescoping System
      • G-1 Telescoping System
      • G-2 Boom (Five-Section Boom)
      • G-4 Telescoping Cylinder
    • (H) Safety System
      • H-1 Safety System
      • H-2 Boom Length and Angle Detector
      • H-3 Outrigger Extension Length Detector
    • (L) Control System
      • L-1 Control System
      • L-2 Remote Control Valve (Lever)
      • L-3 Remote Control Valve (Pedal)
    • (N) Electric System
      • N-1 Engine Control Unit (ECU)
    • (S) Steering System
      • S-1 Steering System
      • S-2 Priority Valve
      • S-3 Orbitrol
    • (T) Brake System
      • T-1 Brake System
      • T-2 Brake (Service Brake)
      • T-3 Brake Valve
    • (U) Suspension System
      • U-1 Suspension System
      • U-2 Suspension Lock Cylinder
      • U-3 Pilot Check Valve (Suspension Lock Cylinder)
    • (Y) Data, Adjustment and Checks
      • Y-1 Hydraulic Pressure Setting Table
      • Y-2 Pneumatic Pressure Setting Table
      • Y-3 Air Bleeding Procedure
    • (Z) System Diagrams
      • Z-1 Hydraulic Circuit
      • Z-2 Torque Converter Circuit
      • Z-3 Brake Circuit (Pneumatic Circuit)
    • History of revision
  • Publication W301-0212E (162 pages)
    • Foreword
      • 1.Applicable Spec. No
      • 2.Contents
    • Components of the AML (AML-LB) Main Unit
    • Diagram of the AML (AML-LB) System (GT-550E-1)
    • Input/Output Signals of the AML (AML-LB) System (GT-550E-1)
    • Diagram of the AML (AML-LB) System (GR-120N-1)
    • Input/Output Signals of the AML (AML-LB) System (GR-120N-1)
    • Diagram of the AML (AML-LB) System (GR-700EXL-1)
    • Input/Output Signals of the AML (AML-LB) System (GR-700EXL
    • [OPERATION]
      • Functions of and How to Use User Mode (GT-550E-1)
      • Functions of and How to Use User Mode (GR-120N-1)
      • Functions of and How to Use User Mode (GR-700EXL-1)
    • [ADJUSTMENT AND MAINTENANCE]
      • General: Adjustment Mode and Maintenance Mode
      • Required Adjustment After AML System Parts Replacement
      • Functions of and How to Use Adjustment Mode
    • [INFORMATION AND DATA]
      • Adjustment Value Table
      • MDT (Multiplex Data Transmitter) Input/Output Nos. and Corres
      • Checking the Detectors (GT-550E-1)
    • History of revision
  • Publication W301-0212E (162 pages)
    • Foreword
      • Applicable Spec. No
    • Components of the AML (AML-LB) Main Unit
      • Diagram of the AML (AML-LB) System (GT-550E-1)
    • Input/Output Signals of the AML (AML-LB) System (GT-550E-1)
    • Diagram of the AML (AML-LB) System (GR-120N-1)
    • Input/Output Signals of the AML (AML-LB) System (GR-120N-1)
    • Diagram of the AML (AML-LB) System (GR-700EXL-1)
    • Input/Output Signals of the AML (AML-LB) System (GR-700EXL
    • [OPERATION]
      • Functions of and How to Use User Mode (GT-550E-1)
      • Functions of and How to Use User Mode (GR-120N-1)
      • Functions of and How to Use User Mode (GR-700EXL-1)
    • [ADJUSTMENT AND MAINTENANCE]
      • General: Adjustment Mode and Maintenance Mode
      • Required Adjustment After AML System Parts Replacement
      • Functions of and How to Use Adjustment Mode
    • [INFORMATION AND DATA]
      • Adjustment Value Table
      • MDT (Multiplex Data Transmitter) Input/Output Nos. and Corre
      • Checking the Detectors (GT-550E-1)
    • History of revision

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