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Tadano GR-700EX-1 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 446

File Size: 26.48 MB (Speed Download Link)

File Count: 1 PDF file

Brand: Tadano

Model: GR-700EX-1

Equipment Type: Rough Terrain Crane

Type of Document: Service Manual

Serial No.: 545960 and up

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

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Tadano GR-700EX-1 Rough Terrain Crane Service Manual

A rough terrain crane like the GR-700EX-1 works on uneven, unprepared job sites, using a telescopic boom and outriggers to set up and lift where a road crane can't go. When one of these goes down, the fleet mechanic or shop technician needs workshop-level procedures, not guesswork. That's what a service manual is for: getting a machine fixed in-house and back on a job.

What this manual helps you do

  • Trace faults through the hydraulic system, from the hydraulic power generating system to the outrigger, swing and boom circuits.
  • Adjust the boom elevating, boom telescoping and winch systems using the procedures and checks in the data and adjustment section.
  • Troubleshoot the control system and electric system with the system diagrams beside you.
  • Rebuild or replace components in the steering system, brake system and suspension system.
  • Verify the safety system after a repair, before the crane goes back to work.

Who this is for

A rental fleet mechanic or crane service technician who repairs machines in the shop instead of sending them out. It also suits independent repair shops and dealer technicians, and anyone who has taken in a used crane with no paperwork.

FAQ

Q: What do I receive and how is it organised?

A: You get one PDF file of 446 pages, in English, with a searchable text layer so you can find a component or system fast and copy text out. It's arranged by system, with safety and foreword up front and a history of revision at the back.

Q: Which machine does it fit?

A: It is written for the GR-700EX-1 with serial numbers 545960 and up, and it also covers the GR-700EXL-1. Check the serial plate on your crane against the number on the cover.

Q: How does it fit the job I'm doing?

A: If you're pulling a valve, chasing a control fault or setting up an adjustment, you'd expect to find the procedure under the matching system section. The data, adjustment and checks section and the system diagrams are there for the verification steps afterward.

Keep it on the shop computer and your techs can look up the repair, make it, and get the crane back in the rotation.

Click here to view the preview (PDF)

Does this manual fit your machine?

Model Serial No.
GR-700EX-1 545960 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

Models covered by this manual

This service manual is also used for one further Rough Terrain Crane model: GR-700EXL-1. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Safety
    • Fundamental cautions
    • Cautions in working
    • Cautions in operation
  • Foreword
    • Applicable spec. No./Crane model
    • Separate service manual
    • Outline of specifications
  • (B) Hydraulic Power Generating System
    • B-1 Hydraulic Power Generating System
    • B-2 Hydraulic Pump (Double Variable Displacement Pump)
    • B-3 Hydraulic Pump (Double Gear Pump)
  • (C) Outrigger System
    • C-1 Outrigger System
    • C-2 Jack Cylinder
    • C-3 Pilot Check Valve (Jack Cylinder Retracting Prevention)
  • (D) Swing System
    • D-1 Swing System
    • D-2 Swing Assembly
    • D-3 Hydraulic Pilot Control Valve (Swing)
  • (E) Boom Elevating System
    • E-1 Elevating System
    • E-2 Elevating Cylinder
    • E-3 Counterbalance Valve (Elevating)
  • (F) Winch System
    • F-1 Winch System
    • F-2 Winch
    • F-3 Hydraulic Motor (Winch)
  • (G) Boom Telescoping System
    • G-1 Telescoping System
    • G-2 Boom (Five-Section Boom)
    • G-4 Telescoping Cylinder
  • (H) Safety System
    • H-1 Safety System
    • H-2 Boom Length and Angle Detector
    • H-3 Outrigger Extension Length Detector
  • (L) Control System
    • L-1 Control System
    • L-2 Remote Control Valve (Lever)
    • L-3 Remote Control Valve (Pedal)
  • (N) Electric System
    • N-1 Engine Control Unit (ECU)
  • (S) Steering System
    • S-1 Steering System
    • S-2 Priority Valve
    • S-3 Orbitrol
  • (T) Brake System
    • T-1 Brake System
    • T-2 Brake (Service Brake)
    • T-3 Brake Valve
  • (U) Suspension System
    • U-1 Suspension System
    • U-2 Suspension Lock Cylinder
    • U-3 Pilot Check Valve (Suspension Lock Cylinder)
  • (Y) Data, Adjustment and Checks
    • Y-1 Hydraulic Pressure Setting Table
    • Y-2 Pneumatic Pressure Setting Table
    • Y-3 Air Bleeding Procedure
  • (Z) System Diagrams
    • Z-1 Hydraulic Circuit
    • Z-2 Torque Converter Circuit
    • Z-3 Brake Circuit (Pneumatic Circuit)
  • History of revision

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