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Tadano GR-800XL-1 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 488

File Size: 32.80 MB (Speed Download Link)

File Count: 2 PDF files

Brand: Tadano

Model: GR-800XL-1

Equipment Type: Rough Terrain Crane

Manuals Included: 2 separate publications

Type of Document: Service Manual

Serial No.: 545870 and up

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

$ 55

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Tadano GR-800XL-1 Rough Terrain Crane Service Manual

A rough terrain crane like the Tadano GR-800XL-1 works on uneven, unprepared job sites, using a telescopic boom and outriggers to set and lift loads where a truck crane can't get in. When something fails on one, the person with the wrenches needs the workshop book open on the bench. That's usually a fleet mechanic or independent shop fixing a machine in-house, or a tech looking at a used crane that arrived with no paperwork.

What this manual helps you do

  • Troubleshoot faults in the hydraulic power generating system, outrigger system and boom telescoping system.
  • Check and adjust settings using the data, adjustment and checks section.
  • Trace circuits with the system diagrams and the electric system section.
  • Rebuild or replace components in the swing system, boom elevating system and winch system.
  • Verify the safety system and control system after a repair.

Who this is for

A crane service technician or rental fleet mechanic who is removing, rebuilding or testing components on this crane. It also suits an independent repair shop or plant maintenance team that works on Tadano machines without dealer support.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 2 PDF files, 488 pages in total, in English. The main manual (Serial No. 545870 and up) is 435 pages, and Publication W563-0032E adds 53 pages. The text is searchable and copyable, so you can jump straight to a fault or a component.

Q: Which machine does it fit?

A: The main manual cover shows serial number 545870 and up, and the title reads GR-800XL-1 Service Manual. The same manual also covers the TR-800XXL-4.

Q: How does it fit the job I'm doing?

A: You'd expect procedures for the steering system, brake system and suspension system alongside the hydraulic and electrical sections. That lets you work through a repair on one axle, one cylinder or one circuit from a single set of files.

Pull the file, search the fault or component, and work through the repair with the procedures in front of you.

Click here to view the preview (PDF)

Does this manual fit your machine?

Model Serial No.
GR-800XL-1 545870 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

Models covered by this manual

This service manual is also used for one further Rough Terrain Crane model: TR-800XXL-4. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Serial No. 545870 and up (435 pages)
    • Safety
      • Fundamental cautions
      • Cautions in working
      • Cautions in operation
    • Foreword
      • Applicable spec. No./Crane model
      • Separate service manual
      • Outline of specifications
    • (B) Hydraulic Power Generating System
      • B-1 Hydraulic Power Generating System
      • B-2 Hydraulic Pump (Double Variable Displacement Pump)
      • B-3 Hydraulic Pump (Double Gear Pump)
    • (C) Outrigger System
      • C-1 Outrigger System
      • C-2 Jack Cylinder
      • C-3 Pilot Check Valve (Jack Cylinder Retracting Prevention)
    • (D) Swing System
      • D-1 Swing System
      • D-2 Swing Assembly
      • D-3 Hydraulic Pilot Control Valve (Swing)
    • (E) Boom Elevating System
      • E-1 Elevating System
      • E-2 Elevating Cylinder
      • E-3 Counterbalance Valve (Elevating)
    • (F) Winch System
      • F-1 Winch System
      • F-2 Winch
      • F-3 Hydraulic Motor (Winch)
    • (G) Boom Telescoping System
      • G-1 Telescoping System
      • G-2 Boom (Five-Section Boom)
      • G-4 Telescoping Cylinder
    • (H) Safety System
      • H-1 Safety System
      • H-2 Boom Length and Angle Detector
      • H-3 Outrigger Extension Length Detector
    • (L) Control System
      • L-1 Control System
      • L-2 Remote Control Valve (Lever)
      • L-3 Remote Control Valve (Pedal)
    • (N) Electric System
      • N-1 Engine Control Unit (ECU)
    • (S) Steering System
      • S-1 Steering System
      • S-2 Priority Valve
      • S-3 Orbitrol
    • (T) Brake System
      • T-1 Brake System
      • T-2 Brake (Service Brake)
      • T-3 Brake Valve
    • (U) Suspension System
      • U-1 Suspension System
      • U-2 Suspension Lock Cylinder
      • U-3 Pilot Check Valve (Suspension Lock Cylinder)
    • (Y) Data, Adjustment and Checks
      • Y-1 Hydraulic Pressure Setting Table
      • Y-2 Pneumatic Pressure Setting Table
      • Y-3 Air Bleeding Procedure
    • (Z) System Diagrams
      • Z-1 Hydraulic Circuit
      • Z-2 Torque Converter Circuit
      • Z-3 Brake Circuit (Pneumatic Circuit)
    • History of revision
  • Publication W563-0032E (53 pages)
    • Foreword
      • Applicable Crane Model
    • Structure
      • Front differential section
      • Rear differential section
      • Axle section
    • Function
      • General
      • Standard differential
      • Operating principle of standard differential
    • Axle Assembly
      • Dismounting
      • Disassembly
      • Cleaning
    • Differential Assembly
      • Dismounting
      • Disassembly
      • Cleaning
    • Parking Brake
      • Structure
      • Disassembly
      • Check
    • Adjustment
      • Steering angle
    • Troubleshooting
      • Noise
      • Oil leak
      • Defective steering and turning operations
    • Test for No-spin differential
      • Test with wheels jacked up
      • Test by traveling
      • Abnormal conditions during traveling
    • History of revision

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