Tadano GR-550XL-2 Rough Terrain Crane Service Manual

Tadano GR-550XL-2 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 804

File Size: 37.32 MB (Speed Download Link)

File Count: 2 PDF files

Brand: Tadano

Model: GR-550XL-2

Equipment Type: Rough Terrain Crane

Book No: GR-550XL-2-S1(U)-1E

Manuals Included: 2 separate publications

Type of Document: Service Manual

Serial No.: 540642

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: PDF, Tadano

$ 55

Tadano GR-550XL-2 Rough Terrain Crane Service Manual

A rough terrain crane like the Tadano GR-550XL-2 works the sites where a truck crane can't go. Single cab, telescopic boom, outriggers, and it gets set up on dirt, gravel and uneven ground. When one of these comes into the shop out of warranty, or arrives with no paperwork, the person under it needs workshop procedures, not guesswork. That's who reaches for a service manual.

What this manual helps you do

Trace the hydraulic power generating system when a function runs weak or won't run.
Diagnose outrigger, swing and boom elevating problems with the procedures for each system.
Rebuild or replace components in the boom telescoping system and the winch system.
Check the safety system and control system when a fault shows up.
Adjust and service the steering, brake, suspension and driving power transmission systems.

Who this is for

Crane service technicians, rental fleet mechanics and independent repair shops running Tadano rough terrain cranes. Dealer technicians and plant maintenance crews will use it the same way, at the bench or at the machine.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 2 PDF files, 804 pages in total, in English. Both are publication GR-550XL-2-S1(U)-1E, serial no. 540642, 402 pages each, with one labelled as the main manual. The text is searchable and copyable, so you can jump straight to a system or a term.

Q: Which machine does it fit?

A: The Tadano GR-550XL-2 rough terrain crane. The cover shows serial number 540642, so check it against your machine's plate.

Q: How does it fit the job I'm doing?

A: The sections run by system, from hydraulic power generating and outriggers through electric, steering, brake and suspension. You can go to the one you're working on and follow the repair procedures there.

Pull the file for the system you're working on, search the term, and get the repair moving.

Does this manual fit your machine?

Model	Serial No.
GR-550XL-2	540642

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Publication GR-550XL-2-S1(U)-1E / Serial No. 540642 (402 pages)
- Safety
  - Fundamental cautions
  - Cautions in working
  - Cautions in operation
- Foreword
  - Applicable spec. and serial number
  - Separate service manual
  - External view
- (B) Hydraulic Power Generating System
  - B-1 Hydraulic Power GeneratingSystem
  - B-2 Hydraulic Pump (Double Variable Displacement Pump)
  - B-3 Hydraulic Pump (Double Gear Pump)
- (C) Outrigger System
  - C-1 Outrigger System
  - C-2 Solenoid Control Valve (Outrigger, Suspension)
  - C-3 Solenoid Valve (Slide/Jack)
- (D) Swing System
  - D-1 Swing System
  - D-2 Hydraulic Pilot Control Valve (Swing)
  - D-3 Hydraulic Motor (Swing)
- (E) Boom Elevating System
  - E-1 Elevating System
  - E-2 Elevating Cylinder
  - E-3 Counterbalance Valve (Elevating)
- (F) Winch System
  - F-1 Winch System
  - F-2 Winch
  - F-3 Hydraulic Motor (Winch)
- (G) Boom Telescoping System
  - G-1 Telescoping System
  - G-2 Boom (Four-Section Boom)
  - G-4 Telescoping Cylinder
- (H) Safty System
  - H-1 Safety System
  - H-2 Boom Length and Angle Detector
  - H-3 Outrigger Extension Length Detector
- (L) Control System
  - L-1 Control Device
  - L-2 Shift Switch
  - L-3 Solenoid Valve (Air) (2/4 Wheel Drive Shift)
- (N) Electric System
  - N-1 Display Control Unit (DCU)
  - N-2 Combination Meter
  - N-3 Signal Transmitter (STM-E)
- (R) Driving Power Transmission System
  - R-1 Driving Power Transmission System
- (S) Steering System
  - S-1 Steering System
  - S-2 Priority Valve
  - S-3 Orbitrol
- (T) Brake System
  - T-1 Brake System
  - T-2 Brake Valve
  - T-3 Booster
- (U) Suspension System
  - U-1 Suspension System
  - U-2 Suspension Lock Cylinder
  - U-3 Pilot Check Valve (Suspension Lock Cylinder)
- History of revision
Publication GR-550XL-2-S1(U)-1E / Serial No. 540642 (402 pages)
- Safety
  - Fundamental cautions
  - Cautions in working
  - Cautions in operation
- Foreword
  - Applicable spec. and serial number
  - Separate service manual
  - External view
- (B) Hydraulic Power Generating System
  - B-1 Hydraulic Power GeneratingSystem
  - B-2 Hydraulic Pump (Double Variable Displacement Pump)
  - B-3 Hydraulic Pump (Double Gear Pump)
- (C) Outrigger System
  - C-1 Outrigger System
  - C-2 Solenoid Control Valve (Outrigger, Suspension)
  - C-3 Solenoid Valve (Slide/Jack)
- (D) Swing System
  - D-1 Swing System
  - D-2 Hydraulic Pilot Control Valve (Swing)
  - D-3 Hydraulic Motor (Swing)
- (E) Boom Elevating System
  - E-1 Elevating System
  - E-2 Elevating Cylinder
  - E-3 Counterbalance Valve (Elevating)
- (F) Winch System
  - F-1 Winch System
  - F-2 Winch
  - F-3 Hydraulic Motor (Winch)
- (G) Boom Telescoping System
  - G-1 Telescoping System
  - G-2 Boom (Four-Section Boom)
  - G-4 Telescoping Cylinder
- (H) Safty System
  - H-1 Safety System
  - H-2 Boom Length and Angle Detector
  - H-3 Outrigger Extension Length Detector
- (L) Control System
  - L-1 Control Device
  - L-2 Shift Switch
  - L-3 Solenoid Valve (Air) (2/4 Wheel Drive Shift)
- (N) Electric System
  - N-1 Display Control Unit (DCU)
  - N-2 Combination Meter
  - N-3 Signal Transmitter (STM-E)
- (R) Driving Power Transmission System
  - R-1 Driving Power Transmission System
- (S) Steering System
  - S-1 Steering System
  - S-2 Priority Valve
  - S-3 Orbitrol
- (T) Brake System
  - T-1 Brake System
  - T-2 Brake Valve
  - T-3 Booster
- (U) Suspension System
  - U-1 Suspension System
  - U-2 Suspension Lock Cylinder
  - U-3 Pilot Check Valve (Suspension Lock Cylinder)
- History of revision

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