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Tadano TR-450XL-4 Rough Terrain Crane Operator Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 574

File Size: 24.76 MB (Speed Download Link)

File Count: 2 PDF files

Brand: Tadano

Model: TR-450XL-4

Equipment Type: Rough Terrain Crane

Book No: TR-450XL-4-O1(U)-1E

Manuals Included: 2 separate publications

Type of Document: Operator Manual

Serial No.: 540294 and up

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

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Tadano TR-450XL-4 Rough Terrain Crane Operator Manual

The TR-450XL-4 is a single-cab rough terrain crane with a telescopic boom and outriggers, built for uneven ground where a truck crane can't get in. If you picked one up used and the book never made it into the cab, this is the document that goes back in. It's also what a relief operator reads before taking the seat.

What this manual helps you do

  • Learn the crane operator's cab layout, controls and instruments before you start the engine.
  • Set the crane up on outriggers following the sequence in the operation chapters.
  • Follow the crane operation procedure summary and the other safety devices for each lift.
  • Plan travel, including changing drive mode, steering and on-rubber operation.
  • Inspect and maintain the engine, fuel system, hydraulic system and electrical system on the schedule the manual sets out.

Who this is for

A crane operator or relief operator who needs the controls, setup steps and safety rules in front of them. Also an owner-operator or hire company that wants the operating rules and daily checks on file with the machine.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 2 PDF files, 574 pages in total, in English. The main manual is Publication TR-450XL-4-O1(U)-1E (287 pages), and Manual 2 is 287 pages.

Q: Which machine does it fit?

A: The Tadano TR-450XL-4. The main manual cover shows serial number 540294 and up, and the title reads TR-450XL-4 Operation and Maintenance Manual.

Q: How does it fit my job?

A: You'd expect to find safety, components, terminology, inspection and maintenance, major specifications and hand signals. That covers what an operator needs day to day, from the first walk-around to signalling a lift.

Check your serial number against the cover, then download the set and keep it in the cab.

Click here to view the preview (PDF)

Does this manual fit your machine?

Model Serial No.
TR-450XL-4 540294 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

  • Publication TR-450XL-4-O1(U)-1E / Serial No. 540294 and up (287 pages)
    • Safety
    • Safety Rules
    • Warning Labels
    • Preface
    • Servicing and Ordering Parts
    • Directional Terms
    • Components
    • Layout of Controls
    • Terminology
    • [TRAVELING]
    • Traveling Procedure
    • Crane Operator's Cab
    • How to Read the Instrument Panel
    • Starting and Stopping the Engine
    • Changing Drive Mode
    • Changing Speed Range
    • Brakes
    • Steering
    • Lighting and Other Switches
    • Tires
    • Air Conditioner (Option)
    • Equipment Inside the Cab
    • Equipment Outside the Cab
    • Emergency Procedures
    • [OPERATION]
    • Crane Operation Procedure – Summary
    • How to Read the Performance Data Plate
    • Load Moment Indicator (AML-L II C)
    • Other Safety Devices
    • Suspension Lock
    • Operating the PTO and Warming Up the Machine
    • Outriggers
    • Adjusting Control Levers
    • Hoisting (for 2M2D Specification)
    • Hoisting (for 1M1D Specification)
    • Telescoping the Boom (for 2M2D Specification)
    • Telescoping the Boom (for 1M1D Specification)
    • Elevating the Boom
    • Swinging the Boom
    • On-rubber Operation
    • Removing and Stowing the Main Hook Block
    • Reeving Wire Rope
    • Single Top (Option)
    • Jib
    • [INSPECTION AND MAINTENANCE]
    • Inspection and Maintenance
    • Pre-Operational and Periodic Inspection
    • Safety Parts Requiring Regular Replacement
    • Greasing
    • Gear Oil
    • Engine
    • Engine Cooling System
    • Torque Converter System
    • Fuel System
    • Brake System
    • Tires and Wheels
    • Hydraulic System
    • Swing System
    • Electrical System
    • Wire Ropes
    • [INFORMATION AND DATA]
    • Major Specifications
    • Oils and Greases
    • Consumable Parts
    • Hand Signals
  • Manual 2 (287 pages)
    • Safety
    • Safety Rules
    • Exhaust Brake
    • Layout of Controls
    • Traveling
    • How to Use the Starter Switch
    • Before Operation
    • Rules for Operation (Setting Outriggers)
    • Rules for Operation (General)
    • Rules for Operation (Weather)
    • Rules for Operation (Power Lines, Radio Waves)
    • Rules for Operation (Operation without Extending
    • Outriggers)
    • Rules for Operation (Special Operation)
    • After Operation
    • Rules for Road Trave
    • Rules for Transportation and Towing
    • Rules for Parking
    • Rules for Inspection and Maintenance
    • Warning Labels
    • Warning Labels – Location and Contents
    • Preface
    • Servicing and Ordering Parts
    • Directional Terms
    • Components
    • Travel Operation Controls
    • Crane Operation Controls
    • Others
    • Terminology
    • Traveling Procedure
    • Preparatory Steps
    • Starting
    • Stopping
    • Parking
    • Crane Operator's Cab
    • Opening and Closing the Door
    • Opening and Closing the Windows
    • Adjusting the Seat Position
    • Stowing the Lever Stands
    • Adjusting the Steering Wheel
    • How to Read the Instrument Pane
    • Meters and Gauges
    • Indicator Lamps
    • Starting and Stopping the Engine
    • Controls
    • Pre-starting Checks
    • Starting the Engine
    • Stopping the Engine
    • Changing Drive Mode
    • Changing Speed Range
    • Brakes
    • Foot Brake
    • Parking Brake
    • Steering
    • Changing Steering Mode
    • Lighting and Other Switches
    • Tires
    • Air pressure
    • Restriction on Continuous Driving
    • Air Conditioner (Option)
    • How to Use
    • Error Display on the Display Panel
    • Equipment inside the Cab
    • Equipment Outside the Cab
    • How to Use the Air Inflator (Option)
    • Emergency Procedures
    • Towing the Crane
    • Crane Operation Procedure – Summary
    • On-outrigger Operation
    • How to Read the Performance Data Plate
    • Load Radius/Lifting Height Chart
    • Rated Lifting Capacity Table
    • Load Moment Indicator (AML-LIIC)
    • Configuration and Functions of the Load Moment
    • Indicator System
    • Names and Functions of Load Moment Indicator
    • Main Unit Parts
    • Selecting Operational Status
    • Single Top Lift
    • Mounting the Base Jib
    • Elevating the Boom
    • Raising and Lowering the Boom
    • Load Moment Indicator Pre-operational Inspection
    • Cancelling Slow Stop Function
    • How to Use the Working Range Limit Function
    • Display Alteration
    • Recovery from a Stop
    • Display and Disposition of Failure Messages
    • Swinging the Boom
    • Swing Stop
    • On-rubber Operation
    • Stationary
    • Traveling with a Load Lifted
    • Removing and Stowing the Main Hook Block
    • Removing the Main Hook Block
    • Stowing the Main Hook Block
    • Reeving Wire Rope
    • Standard Number of Parts of line
    • Reeving Procedure
    • Single Top (Option)
    • Mounting the Single Top
    • Stowing the Single Top
    • Jib Lift
    • Disposition of System Trouble
    • Other Safety Devices
    • Anti-twoblock Device
    • External Warning Lamps (Option)
    • Suspension Lock
    • Suspension Lock Operation
    • Operating the PTO and Warming Up the Machine
    • Operating the P TO
    • Warming Up the Machine
    • Outriggers
    • Setting the Crane
    • Extending the Outriggers
    • Level Adjustment
    • Stowing the Outriggers
    • Adjusting Control Levers
    • Adjusting Position of the Lever Stands
    • Hoisting (for 2M2D Specification)
    • Hoisting Up and Down
    • Other Winch-related Controls and Devices
    • Hoisting (for IMID Specification)
    • Telescoping the Boom (for 2M2D Specification)
    • Extending and Retracting the Boom
    • Telescoping the Boom (for 1 MID Specification)
    • Mounting the Base Jib and Top Jib
    • Changing the Jib Offset Angle
    • Stowing the Base Jib
    • Stowing the Base Jib and Top Jib
    • Winch Drum Monitor Mirror (Option)
    • Inspection and Maintenance
    • Pre-OperationaI and Periodic Inspection
    • Safety Parts Requiring Regular Replacement
    • Greasing
    • Maintenance Table
    • Greasing Chart
    • Gear O
    • Winch Speed Reducer Oil Level Check
    • Winch Speed Reducer Oil Replacement
    • Swing Speed Reducer Oil Level Check
    • Line Filter Replacement (Automatic Stop Circuit)
    • Swing Speed Reducer Oil Replacement
    • Air Cleaner Check
    • Bolt Check
    • Conversion Table
    • Axle (Carrier Axle) Oil Level Check
    • Axle (Carrier Axle) Oil Replacement
    • Axle (Planetary Gear) Oil Level Check
    • Axle (Planetary Gear) Oil Replacement
    • Engine
    • Element Cleaning
    • Element Replacement
    • Engine Cooling System
    • Cooling Water Level Check
    • Torque Converter System
    • Oil Level Check
    • Oil Replacement
    • Strainer Cleaning
    • Line Filter Element Replacement
    • Fuel System
    • Fuel Tank Level Check
    • Line Filter Replacement (Steering Circuit)
    • Line Filter Replacement (Winch Brake Circuit)
    • Swing System
    • Swing Bearing Mounting
    • Electrical System
    • Fuse Replacement
    • Battery Electrolyte Check
    • Condenser Check and Cleaning
    • Refrigent Level Check
    • Refrigent Piping Connection Check
    • Water Separator Water Level Check
    • Brake System
    • Brake Fluid Level Check
    • Brake Fluid Replacement
    • Disc Brake Pad Wear Check
    • Air Dryer Function Check
    • Air Dryer Desiccating Agent Replacement
    • Parking Brake Pad Clearance Adjustment
    • Tires and Wheels
    • Tire Wear Check
    • Tire Replacement
    • Loose Wheels Lug Nut Check
    • Hydraulic System
    • Outside Air Filter Replacement
    • V-belt Check
    • Parts Recommended Regular Replacement
    • Wire Ropes
    • Proper Handling of Wire Ropes
    • Wire Rope Replacement
    • Major Specifications
    • Crane Specifications
    • Carrier Specifications
    • Overall Dimensions
    • Mass
    • Relief Valve Pressure
    • Wire Rope Specifications
    • Other
    • Oils and Greases
    • Recommended Oils and Greases
    • Oil Level Check (Hydraulic Oil Tank)
    • Oil Replacement (Hydraulic Oil Tank)
    • Return Filter Replacement (Hydraulic Oil Tank)
    • Return Filter Replacement
    • Air Breather Replacement (Hydraulic Oil Tank)
    • Line Filter Cleaning (Outrigger Circuit)
    • Consumable Parts
    • Filters
    • Fuses
    • Hand Signals
    • T his manual is intended as a guide to help you operate
    • T his manual covers cranes of the following specification
    • Specification No
    • Nameplate
    • Located on the side of the
    • Please consult the separate engine manual for operation
    • The "TRAVELING” section of this manual describes the
    • The "OPERATION” section of this manual describes the
    • procedures for operating the crane. Operating skili W
    • The ”INSPECTION AND MAINTENANCE” section cov
    • Show the machine's components with their covers and

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