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Tadano TR-450XL-4 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 1,585

File Size: 65.74 MB (Speed Download Link)

File Count: 12 PDF files

Brand: Tadano

Model: TR-450XL-4

Equipment Type: Rough Terrain Crane

Manuals Included: 5 separate publications

Type of Document: Service Manual

Serial No.: 540294 and up, 540305 and up

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

$ 55

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Tadano TR-450XL-4 Rough Terrain Crane Service Manual

A TR-450XL-4 is a single-cab rough terrain crane with a telescopic boom and outriggers, built to work on uneven ground where a road crane can't go. When one comes in with a hydraulic fault, a load moment indicator problem or a worn axle, the person under it needs workshop procedures, not guesses. That's a crane service technician or fleet mechanic fixing the machine in-house.

What this manual helps you do

  • Troubleshoot the hydraulic system using the hydraulic system troubleshooting section and the data table.
  • Follow the disassembly and reassembly procedures and the piping procedure when you pull a component.
  • Check input and output signals of the AML load moment indicator system for the TR-450XL-4.
  • Diagnose problems in the swing system, winch system, steering system and suspension system.
  • Verify hydraulic oil requirements and maintenance standards before you close the job up.

Who this is for

Crane service technicians, rental fleet mechanics and independent repair shops who maintain Tadano cranes. Dealer technicians and plant maintenance crews will also find it useful when a used crane arrives with no paperwork.

FAQ

Q: What do I receive and how is it organised?

A: You get the full set of 5 manuals as 12 PDF files, 1,585 pages in total, in English. The text can be searched and copied. The set includes Publication W301-0137E (1,065 pages, the main manual), W301-0135E (163 pages), W303-0256E (224 pages), W561-0011E (78 pages) and W563-0021E (55 pages).

Q: Which machine and serial numbers does it fit?

A: It is for the Tadano TR-450XL-4. The main manual cover shows serial numbers 540294 and up, and 540305 and up. Check the plate on your crane against those.

Q: How does it fit the job I'm doing?

A: The main manual has sections on the hydraulic power generating system, swing, winch, safety, steering and suspension, plus system diagrams. The set also includes titles for the AML-L C Load Moment Indicator Service Manual, the Driving Axle Service Manual and General Repair Cautions, so you have the procedures and reference data at the bench.

Open the file for the system you're working on, search the term or fault, and follow the procedure through to the checks.

Click here to view the preview (PDF)

Does this manual fit your machine?

Model Serial No.
TR-450XL-4 540294 and up, 540305 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

  • Publication W301-0137E / Serial No. 540294 and up, 540305 and up (1,065 pages)
    • Foreword
    • Components of the AML (AML-L C) Main Unit
    • Input/Output Signals of the AML System (TR-450XL-4/TR-500XL-4)
    • Diagram of the AML System (TR-300XL-4)
    • Input/Output Signals of the AML System (TR-300XL-4)
    • Diagram of the AML System (TR-150XL-4)
    • Input/Output Signals of the AML System (TR-150XL-4)
    • Diagram of the AML System (TR-600XXL-4/TR-800XXL-4)
    • Input/Output Signals of the AML System (TR-600XXL-4/ TR-800XXL-4)
    • [OPERATION]
    • [ADJUSTMENT AND MAINTENANCE]
    • [INFORMATION AND DATA]
    • History of revision
    • Contents of Information
    • Hydraulic System Troubleshooting
    • Dismounting and Remounting
    • Disassembly and Reassembly
    • Sealing Parts
    • Piping Procedure
    • Machine Elements
    • Hydraulic Oil
    • Structure and function
    • Troubleshooting
    • Connection diagram for connectors
    • Input/output signal lists
    • Data table
    • Safety
    • (B) Hydraulic Power Generating System
    • (C) Outrigger System
    • (D) Swing System
    • (E) Boom Elevation System
    • (F) Winch System
    • (G) Boom Telescoping System
    • (H) Safety System
    • (L) Control System
    • (S) Steering System
    • (T) Brake System
    • (U) Suspension System
    • (Y) Data, Adjusting and Checks
    • (Z) System Diagrams
    • Structure
    • Function
    • Disassembly
    • Checks
    • Reassembly
    • Oil
    • Test
    • Maintenance standard
  • Publication W301-0135E (163 pages)
    • Foreword
      • Applicable spec. No
    • Components of the AML (AML-L C) Main Unit
      • Panel
      • Internal view and name plate
      • Internal block diagram
    • Input/Output Signals of the AML System (TR-450XL-4/TR-500XL-4)
    • Diagram of the AML System (TR-300XL-4)
    • Input/Output Signals of the AML System (TR-300XL-4)
    • Diagram of the AML System (TR-150XL-4)
    • Input/Output Signals of the AML System (TR-150XL-4)
    • [OPERATION]
    • Functions of and How to Use User Mode (TR-450XL-4/TR-500XL-4)
      • Mode Structure
      • Configuration and Functions of the AML System
      • Names and Functions of AML Main Unit Parts
    • Functions of and How to Use User Mode (TR-300XL-4)
      • Mode Structure
      • Configuration and Functions of the AML System
      • Names and Functions of AML Main Unit Parts
    • Functions of and How to Use User Mode (TR-150XL-4)
      • Mode Structure
      • Configuration and Functions of the AML System
      • Names and Functions of AML Main Unit Parts
    • [ADJUSTMENT AND MAINTENANCE]
    • General: Adjustment Mode and Maintenance Mode
      • Keys and Switches for Adjustment and Maintenance
      • Mode Structure and Menu
      • Method of Shifting Modes
    • Required Adjustment After AML System Parts Replacement
    • Functions of and How to Use Adjustment Mode
      • Adjustment Procedures
      • Other Functions and How to Use Them
    • Functions of and How to Use Maintenance Mode
      • Program Version Display
      • Data ID Number Display
      • Di Check
    • Error Message
      • Display of Error Message
      • How to Read the Error Message
      • How to Read the Error History
    • Disassembly of AML Main Unit
      • Removing Front Panel/Display Board
      • Removing Rear Panel/Connector Board /Current Output Board
      • Removing CPU Board/Analog Board /Power Board
    • [INFORMATION AND DATA]
    • Adjustment Value Table
    • MDT (Multiplex Data Transmitter ) Input/Output Nos. and Corresponding Signals
    • Checking the Detectors (TR-300XL-4)
      • Boom Length Detector
      • Boom Angle Detector
      • Swing Angle Detector
    • Fuses
    • Replacing the Clock Battery
    • History of revision
  • Publication W303-0256E (224 pages)
    • Foreword
      • Applicable spec. No
    • Structure and function
      • System Configuration
      • Structure of MDT
      • Check functions
    • Troubleshooting
      • Check procedures
      • Error code list
      • Check chart
    • Disassembly and reassembly
      • MDT main unit
      • Connector
    • Connection diagram for connectors
    • Input/output signal lists
    • Data table
      • One-to-one input/output system
      • Parking lamp
      • Parking alarm
    • History of revision
  • Publication W561-0011E (78 pages)
    • Introduction
    • Construction
      • 1.Torque converter
      • 2.Transmission
    • Function
      • 1.Torque converter
      • 2.Transmission
    • Troubleshooting
      • 1.Output remains low
      • 2.No power transmission
      • 3.Abnormal rise of oil temperature
    • Disassembly
      • 1.Torque converter
      • 2.Transmission
    • Checks
      • 1.Torque converter
      • 2.Transmission
    • Reassenbly
      • 1.Torque converter
      • 2.Transmission
    • Oil
      • 1.Recommended oil
      • 2.Oil change procedure
    • Test
      • 1.Checking operating conditions
      • 2.Hydraulic pressure measurement
      • 3.Stall test
    • Maintenance standard
      • 1.Overhaul interval
      • 2.Replacing intervals of parts
      • 3.Part replacing standard
    • History of revision
  • Publication W563-0021E (55 pages)
    • Introduction
    • Construction
      • 1.Construction
      • 2.General
    • Differential
      • 1.Standard differential
      • 2.No-spin differential
    • Axle ass'y
      • 1.Disassembly
      • 2.Cleaning
      • 3.Inspection
    • Differential ass'y
      • 1.Dismounting
      • 2.Disassembly
      • 3.Cleaning
    • Adjustment
      • 1.Steering angle
    • Trouble shooting
      • 1.Noise
      • 2.Oil leak
      • 3.Defective steering and turning operations
    • History of revision

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