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Tadano GR-550EX-1 Rough Terrain Crane Full Manual (Operator, Parts, Service, Schematics)

Format: PDF (Printable Document)

File Language: English

File Pages: 1,654

File Size: 103.77 MB (Speed Download Link)

File Count: 9 files (9 PDF)

Brand: Tadano

Model: GR-550EX-1

Equipment Type: Rough Terrain Crane

Manuals Included: Operator Manual (307 pages), Parts Manual (506 pages), Service Manual (466 pages), Schematics (1 file), Service information (1 file), Component manuals (2 files)

Publication No.: Operator Manual: GR-550EX-1-OD2-1E; Parts Manual: GR-550EX-1-P4-1EJ; Service Manual: GR-550EX-1-S1-4E

Serial No.: 546208 and up, 547345 and up, 546090 and up

Type of Document: Full Manual Set

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

Categories: ,

$ 100

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Tadano GR-550EX-1 Rough Terrain Crane Full Manual (Operator, Parts, Service, Schematics)

A Tadano GR-550EX-1 is a single-cab rough terrain crane with a telescopic boom and outriggers, built for uneven job sites where a truck crane can't get in. If you're a workshop taking on a used one that came without any paperwork, this set puts every document for the machine in one download. You get the books for the operator, the parts desk and the mechanic, all for the same crane.

What this manual set helps you do

  • Operate the crane safely by following the Operation and Maintenance Manual for controls, travel and crane operation.
  • Order the right parts using the Parts Catalog, which has sections for the outrigger system, swing system, winch system and telescoping system.
  • Repair and adjust the hydraulic power generating, boom elevating and safety systems with the Service Manual.
  • Trace hydraulic and electrical circuits in the schematics when a fault needs tracking down.
  • Check the MDT-9 Multiplex Data Transmitter and the RF80C-76F4 + RF80M-77J0 transmission in their component manuals.

Who this is for

A workshop or service company that has just taken on a GR-550EX-1 gets the repair, parts and wiring information in one place, so the job doesn't stall waiting on a missing book. An owner-operator gets the same set for daily running and upkeep of the machine.

FAQ

Q: What do I receive and how is it organised?

A: You get 9 PDF files, 1,654 pages in total, all in English. The operator manual is 307 pages in 3 files, the parts manual is 506 pages, the service manual is 466 pages, the schematics are 116 pages, service information is 13 pages, and two component manuals add 246 pages.

Q: Which machine does it fit?

A: It is for the Tadano GR-550EX-1 rough terrain crane. The main manual cover shows serial number 546208 and up, so check your machine's plate against that.

Q: How does it fit the job of getting a used crane into service?

A: You can work from the operator manual for setup and daily checks, use the service manual and schematics for repairs and troubleshooting, and order from the parts catalog, all from one download.

Keep the set on your workshop computer and every person who touches the crane can work from the same documents.

Does this manual fit your machine?

Model Serial No.
GR-550EX-1 546208 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

Operator Manual Table of Contents

307 pages, 3 files

  • Serial No. 546208 and up (260 pages)
    • Preface
    • Directional Terms
    • Components
    • Layout of Controls
    • Travel Operation Controls
    • Crane Operation Controls
    • Traveling
    • Crane Operation
    • AML Overload Prevention Device
    • Inspection and Maintenance
    • Maintenance Table
    • Specifications
    • Information and Data
  • Serial No. 546208 and up (1 pages)
  • Publication GR-550EX-1-OD2-1E / Serial No. 546208 and up (46 pages)

Parts Manual Table of Contents

506 pages, 1 file

  • Hydraulic Pressure Generating System
  • Outrigger System
  • Swing System
  • Elevating System
  • Winch System
  • Telescoping System
  • Accessories and Tools
  • Mounting Parts
  • Suspension
  • Carrier
  • Cab
  • Frame
  • Engine
  • Options

Service Manual Table of Contents

466 pages, 1 file

  • Foreword
    • Applicable spec. No
    • Separate service manual
    • Outline of specifications
  • (B) Hydraulic Power Generating System
    • B-1 Hydraulic Power Generating System
    • B-2 Hydraulic Pump (Double Variable Displacement Pump)
    • B-3 Hydraulic Pump (Double Gear Pump)
  • (C) Outrigger System
    • C-1 Outrigger System
    • C-2 Jack Cylinder
    • C-3 Pilot Check Valve (Jack Cylinder Retracting Prevention)
  • (D) Swing System
    • D-1 Swing System
    • D-2 Swing Assembly
    • D-4 Hydraulic Pilot Control Valve (Swing)
  • (E) Boom Elevating System
    • E-1 Elevating System
    • E-2 Elevating Cylinder
    • E-3 Counterbalance Valve (Elevating)
  • (F) Winch System
    • F-1 Winch System
    • F-2 Winch
    • F-3 Hydraulic Motor (Winch)
  • (G) Boom Telescoping System
    • G-1 Telescoping System
    • G-2 Boom (Five-Section Boom)
    • G-4 Telescoping Cylinder
  • (H) Safety System
    • H-1 Safety System
    • H-2 Boom Length and Angle Detector
    • H-3 Outrigger Extension Length Detector
  • (L) Control System
    • L-1 Control System
    • L-2 Remote Control Valve (Lever) (Right Side)
    • L-3 Remote Control Valve (Pedal)
  • (N) Electrical System
    • N-1 Engine Control Unit (ECU)
  • (S) Steering System
    • S-1 Steering System
    • S-2 Priority Valve
    • S-3 Orbitrol
  • (T) Brake System
    • T-1 Brake System
    • T-2 Brake (Service Brake)
    • T-3 Brake Valve
  • (U) Suspension System
    • U-1 Suspension System
    • U-2 Suspension Lock Cylinder
    • U-3 Pilot Check Valve (Suspension Lock Cylinder)
  • (Y) Data, Adjustment and Checks
    • Y-1 Adjusting Pressure (Hydraulic Pressure)
    • Y-2 Adjusting Pressure (Pneumatic Pressure)
    • Y-3 Air Bleeding Procedure
  • (Z) System Diagrams
    • Z-1 Hydraulic Circuit
    • Z-2 Torque Converter Circuit
    • Z-3 Brake Circuit (Pneumatic Circuit)
  • History of revision

Also in this set

  • Schematics (1 file, 116 pages)
  • Service information (1 file, 13 pages)
  • Component manuals (2 files, 246 pages)
    • Tadano MDT-9 Multiplex Data Transmitter
    • Tadano RF80C-76F4 + RF80M-77J0 Transmission

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