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Tadano GT-900XL-1 Truck Crane Full Manual (Operator, Parts, Service, Schematics)

Format: PDF (Printable Document)

File Language: English

File Pages: 4,511

File Size: 749.98 MB (Speed Download Link)

File Count: 42 files (42 PDF)

Brand: Tadano

Model: GT-900XL-1

Equipment Type: Truck Crane

Manuals Included: Operator Manual (2,872 pages), Parts Manual (833 pages), Service Manual (276 pages), Schematics (3 files), Service information (1 file), Technical data (1 file), Component manuals (4 files)

Publication No.: Operator Manual: GT-900XL-1-01(U)-2E, GT-900XL-1-01(U)-3E, GT-900-00103; Parts Manual: GT-900XL-1-P1(U)-3EJ, PB1100340-00; Service Manual: GT-900XL-1-S1(U)-2E

Serial No.: WFN4 KFS P9 62044101, 475376 and up, 475376 and later, 475392

Type of Document: Full Manual Set

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

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$ 100

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Tadano GT-900XL-1 Truck Crane Full Manual (Operator, Parts, Service, Schematics)

A Tadano GT-900XL-1 is a truck crane. It drives to site on its own carrier, sets up on outriggers and lifts with its boom, with a jib and counterweights when the job calls for them. A workshop taking on a used crane that came without paperwork is the buyer who gets the most from this set, because every document for the machine lands in one download.

What this manual set helps you do

  • Operate the crane safely, from setup and the controls in the cab to daily checks, using the operator manual (titled Operating Service and Maintenance Manual).
  • Order the right parts from the exploded views in the parts manual, which is titled GT900XL-1 Upper Parts Book.
  • Repair and adjust the hydraulic system, swing, winch, boom and cab with the service manual, titled GT900XL-1 Upper Service Manual.
  • Trace hydraulic and electrical circuits with the schematics when you're troubleshooting.
  • Check component details in the HYDAC, Mercedes-Benz OM 460 LA engine and Tadano GR-450-1, GR-600-1 and GR-800-1 load moment indicator manuals.

Who this is for

A workshop or service company gets the repair, parts and wiring documents for one crane in a single place. A rental fleet manager can hand the operator manual to crews and the parts manual to the parts desk, all for the same machine.

FAQ

Q: What do I receive and how is it organised?

A: You get 42 PDF files, 4,511 pages in total, in English. The operator manual is 2,872 pages in 24 files, the parts manual 833 pages in 3 files, and the service manual 276 pages in 4 files. The rest is schematics (36 pages), technical data, service information, assembly and installation, diagnostic documents and software, and 473 pages of component manuals.

Q: Which machine does it fit?

A: It is for the Tadano GT-900XL-1 truck crane. The serial number printed on the main manual cover is WFN4 KFS P9 62044101, so you can compare it with your crane's plate.

Q: How does it fit the work I'm doing?

A: If you're getting a crane into service, you'd expect to use the operator manual for setup and inspection, the service manual for repairs, and the parts manual when you need to order. The schematics and diagnostic documents back up the troubleshooting.

Download it once and you have the full document set for the GT-900XL-1 ready for the crew, the workshop and the parts desk.

Does this manual fit your machine?

Model Serial No.
GT-900XL-1 WFN4 KFS P9 62044101

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

Operator Manual Table of Contents

2,872 pages, 24 files

  • Serial No. WFN4 KFS P9 62044101 (469 pages)
    • Part A – Technical Details
    • Part B0 – Safety
    • Part B1 – Operating Instructions Chassis
      • General
      • Driver's Cab
      • Put into Operation
    • Part C1 – Service and Maintenance Chassis
      • Intervals
      • Engine
      • Trans
    • Part D – Circuit and Piping Diagrams
      • Key for Diagrams
      • Electrical Circuit
      • Pneumatic Diagrams
    • Part E – Crane Testing
    • Part F – Troubleshooting
    • Part F3 – Connection Diagram
    • Part G – Annex
  • Publication GT-900XL-1-01(U)-2E / Serial No. 475376 and up (267 pages)
  • Publication GT-900XL-1-01(U)-3E / Serial No. 475376 and later (267 pages)
    • Safety Rules
      • Rules for Operation (Setting Outriggers)
      • Rules for Operation (General)
      • Rules for Operation (Weather)
    • Warning Labels
      • Warning Labels-Location and Contents
    • Preface
    • Servicing and Ordering Parts
    • Components
    • Layout of Controls
    • Terminology
    • [OPERATION]
    • Carrier Traveling Procedure-Summary
    • Crane Operation Procedure-Summary
    • How to Read Performance Data Plate
      • Rated Lifting Capacity Table
    • Load Moment Indicator (AML)
      • Controls
      • Selecting Operational Status
      • Display and Disposition of Failure Messages
    • Other Safety Devices
    • Starting and Stopping the Engine
    • Operating the PTO and Warming Up the Machine
    • Outriggers
    • Crane Operator's Cab
    • Acceleration
    • Hoisting
    • Telescoping the Boom
      • Emergency Telescoping Procedure
    • Elevating the Boom
    • Swinging the Boom
    • Reeving Wire Rope
    • Single Top (Option)
    • Jib
    • Mounting and Dismounting Counterweights
    • Dolly Traveling
    • Air Conditioner (Option)
    • Equipment Inside the Cab
    • Equipment Outside the Cab
    • [INSPECTION AND MAINTENANCE]
    • Inspection and Maintenance
    • Pre-Operational and Periodic Inspection
    • Regular Replacement of Safety Parts
    • Greasing
    • Gear Oil
    • Hydraulic System
    • Swing System
    • Accelerator System
    • Electrical System
    • Wire Ropes
  • Publication GT-900-00103 (267 pages)
    • Major Specifications
    • Conversion Table
    • Crane Specifications
    • Overall Dimensions
    • Relief Valve Pressure
    • Wire Rope Specifications
    • Oils and Greases
    • Oil and Grease Table
    • Recommended Oils and Greases
    • Consumable Parts
    • Filters
    • Fuses
    • Hand Signals
    • Weight Distribution Chart
    • On Premises Traveling Configuration
  • Publication GT-900XL-1-O3(U)-1E / Serial No. 475392 (267 pages)

    Same chapters as the edition above (another edition or language of this manual).

  • Publication GT-900XL-1-O1(U)-2E / Serial No. 475376 (267 pages)

    Same chapters as the edition above (another edition or language of this manual).

  • Publication GT-900XL-1-O1(U)-4E / Serial No. 475376 (267 pages)

    Same chapters as the edition above (another edition or language of this manual).

  • Publication GT-900XL-1-02(U)-2E / Serial No. 475376 and later (267 pages)
    • Single Top (Option)
      • Components
      • Single Top Lift
      • Mounting the Single Top
    • Jib
      • Components
      • Jib Lift
      • Mounting the Base Jib
    • Mounting and Dismounting Counterweights
      • Components
      • Combination of Counterweights
      • Coutrols
    • Dolly Traveling
      • Before traveling
      • After traveling (Preparation for Crane Operation)
    • Air Conditioner (Option)
      • Components
      • How to Use
      • Error Display on the Display Panel
    • Equipment Inside the Cab
    • Equipment Outside the Cab
      • Winch Drum Monitor Mirror (Option)
    • [INSPECTION AND MAINTENANCE]
    • Inspection and Maintenance
    • Pre-Operational and Periodic Inspection
    • Regular Replacement of Safety Parts
    • Greasing
      • Maintenance Table
      • Greasing Chart
    • Gear Oil
      • Maintenance Table
      • Winch Speed Reducer Oil Level Check
      • Winch Speed Reducer Oil Replacement
    • Hydraulic System
      • Maintenance Table
      • Oil Level Check (Hydraulic Oil Tank)
      • Oil Replacement (Hydraulic Oil Tank)
    • Swing System
      • Maintenance Table
      • Swing Bearing Mounting Bolt Check
    • Accelerator System
      • Maintenance Table
      • Accelerator Circuit Bleeding
    • Electrical System
      • Maintenance Table
      • Fuses Replacement
    • Wire Ropes
      • Proper Handling of Wire Ropes
      • Wire Rope Replacement
    • [INFORMATION AND DATA]
    • Major Specifications
      • Conversion Table
      • Crane Specifications
      • Overall Dimensions
    • Oils and Greases
      • Oil and Grease Table
      • Recommended Oils and Greases
    • Consumable Parts
      • Filters
      • Fuses
    • Hand Signals
    • Weight Distribution Chart
      • On Premises Traveling Configuration
  • Publication GT-900XL-1-O1(U)-1E / Serial No. 475376 (534 pages)

Parts Manual Table of Contents

833 pages, 3 files

  • Manual 3 (477 pages)
    • HYDRAULIC PRESSURE GENERATING SYSTEM
    • OUTRIGGER SYSTEM
    • SWING SYSTEM
    • ELEVATING SYSTEM
    • WINCH SYSTEM
    • TELESCOPING SYSTEM
    • SAFETY DEVICES
    • FRAME
    • CONTROL DEVICES
    • ELECTRIC EQUIPMENT
    • INDICATION PLATES
    • ACCESSORIES & TOOLS
    • MOUNTING PARTS
    • CARRIER UNIT
    • OPTIONS
  • Publication GT-900XL-1-P1(U)-3EJ / Serial No. 475376 and up (350 pages)
  • Publication PB1100340-00 (6 pages)

Service Manual Table of Contents

276 pages, 4 files

  • Publication GT-900XL-1-S1(U)-2E / Serial No. 475376 and up (269 pages)
    • B. Hydraulic Power Generating System
    • D. Swing System
    • E. Boom Elevating System
    • F. Winch System
    • G. Boom Telescoping System
    • H. Safety System
    • K. Cab
    • L. Control System
    • Y. Data, Adjustment and Checks
    • Z. System Diagrams
  • Manual 2 (7 pages)
    • Part A – Technical Details
    • Part B0 – Safety
    • Part B1 – Operating Instructions Chassis
      • General
      • Driver's Cab
      • Put into Operation
    • Part C1 – Service and Maintenance Chassis
      • Intervals
      • Engine
      • Trans
    • Part D – Circuit and Piping Diagrams
      • Key for Diagrams
      • Electrical Circuit
      • Pneumatic Diagrams
    • Part E – Crane Testing
    • Part F – Troubleshooting
    • Part F3 – Connection Diagram
    • Part G – Annex

Also in this set

  • Schematics (3 files, 36 pages)
  • Technical data (1 file, 2 pages)
  • Service information (1 file, 5 pages)
  • Assembly and installation (1 file, 2 pages)
  • Diagnostic documents and software (1 file, 12 pages)
  • Component manuals (4 files, 473 pages)
    • HYDAC GT900XL-1
    • Mercedes-Benz OM 460 LA Engine
    • Tadano GR-450-1 + GR-600-1 + GR-800-1 Load Moment Indicator

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