Takeuchi TB153FR Mini Excavator Parts Manual (BJ2Z005-9-0) (SN 15820004-)

On a TB153FR you’re usually working tight spots—around foundations, utilities, landscaping—digging, backfilling, tracking over mud and rock all day. This parts manual helps you trace every assembly on the machine down to the last pin, snap ring, and seal, so you can order the right stuff once and be done. Picture this: you’ve got the house swung over, travel motor off, and you’re staring at three nearly identical snap rings on the bench—this book lets you verify which one actually belongs in that hub.

Applications & Use Cases

• Track down a mystery leak by tracing the hydraulic line routing in the diagrams, then matching the exact hose and fittings before you pull anything apart.
• Break a major assembly—like the swing motor or final drive—into sub-components so you can isolate what’s worn and only order what you really need.
• Cross-check old or painted-over part numbers against the current listing to see what’s been superseded and what will actually show up from the dealer.
• Plan a rebuild by inspecting the exploded views and deciding which seals, bearings, and snap rings you’ll replace while it’s already torn down.
• Print just the pages you need and keep them at the bench to test-fit part numbers against the diagrams as you lay components out.

FAQ

Q: Is this manual searchable, or am I flipping pages all day?

A: It’s typically a searchable PDF, so you can jump by part name or section, then use the index when you’re tracing assemblies.

Q: Can I print pages and toss them in the truck or toolbox?

A: Yeah, most folks print the sections they use most, stick them in plastic sleeves, and don’t worry if they get greasy or torn.

Safety Note

Always bleed off hydraulic pressure and support the attachment or upper structure securely before you start pulling lines or pins.

Takeuchi TB153FR Mini Excavator Index:

• UNDERCARRIAGE 1
• LOWER FRAME 2
• CRAWLER BELT 4
• CRAWLER BELT (with rubber pads) 6
• CARRIER ROLLER 8
• TRACK ROLLER 10
• FRONT IDLER 12
• TRACK ADJUSTER 14
• TRAVEL DEVICE 16
• SLEW BEARING 18
• SWIVEL JOINT & ACCESSORIES 20
• DOZER BLADE 22
• PIPING; LOWER 24
• TURNTABLE & CONTROL LEVER 26
• SLEWING DEVICE 27
• TURNTABLE 30
• BOOM OFFSET (1/2) 34
• BOOM OFFSET (2/2) 38
• OFFSET SWITCH 40
• TRAVEL LEVER 42
• DOZER BLADE LEVER 44
• OPERATION LEVER & STAND 46
• PIPING; OPERATION LEVER (1/2) 50
• PIPING; OPERATION LEVER (2/2) 52
• PIPING; OPERATION LEVER (1/2) (ISO-JCB pattern) 54
• PIPING; OPERATION LEVER (2/2) (ISO-JCB pattern) 56
• ENGINE & ELECTRICAL SYSTEM 58
• ENGINE & ACCESSORIES (1/3) 59
• ENGINE & ACCESSORIES (2/3) 64
• ENGINE & ACCESSORIES (3/3) 68
• AIR CLEANER (for double element) 72
• DRAIN PLUG 74
• CONTROL BOX 76
• ENGINE CONTROL 80
• ELECTRICAL (1/2) 82
• ELECTRICAL (2/2) 84
• TRAVEL ALARM (15820004-15820399) 86
• TRAVEL ALARM (15820400-) 88
• BATTERY (15820004-15820309) 90
• BATTERY (15820310-) 94
• RADIO 98
• MAINTENANCE LIGHT SOCKET 100
• WINDOW WASHER 102
• CANOPY LIGHT 104
• HYDRAULIC PIPING & TANK 106
• SERVICE DETENT 107
• VALVE & ACCESSORIES (1/2) 110
• VALVE & ACCESSORIES (1/2) (1st aux. proportional cont.) 114
• VALVE & ACCESSORIES (2/2) 118
• PIPING; UPPER (1/4) 122
• PIPING; UPPER (2/4) 124
• PIPING; UPPER (3/4) 126
• PIPING; UPPER (4/4) (with 2nd & 3rd aux. lines) 128
• PIPING; UPPER (1/4) (1st aux. proportional cont.) 130
• PIPING; UPPER (2/4) (1st aux. proportional cont.) 132
• PIPING; UPPER (3/4) (1st aux. proportional cont.) 134
• PIPING; UPPER (4/4) (1st aux. proportional cont., with 2nd & 3rd aux. lines) 136
• ACCUMULATOR 138
• BOOM EMERGENCY SHUT-OFF VALVE 140
• ARM EMERGENCY SHUT-OFF VALVE 146
• PUMP DRIVE 148
• HYDRAULIC TANK 150
• FUEL TANK & FUEL PIPING 154
• COVER & CAB 158
• COVER (1/3) (15820004-15820183) 159
• COVER (1/3) (15820184-) 164
• COVER (2/3) (engine hood) 168
• COVER (3/3) (side cover) 172
• FLOOR FRAME (1/3) 174
• FLOOR FRAME (2/3) 178
• FLOOR FRAME (3/3) 182
• FLOOR MAT 184
• SEAT (1/2) 186
• SEAT (2/2) 188
• HEAD REST 190
• CAB MOUNT 192
• CAB (1/7) 194
• CAB (2/7) 198
• CAB (3/7) 202
• CAB (4/7) (door) (old type) 204
• CAB (4/7) (door) (new type) 206
• CAB (5/7) (front sash assist) 210
• CAB (6/7) (assist) 212
• CAB (7/7) (front sash) 214
• CANOPY 216
• HEATER (1/3) (15820004-15820723) 220
• HEATER (2/3) (15820004-15820723) 224
• HEATER (3/3) (15820004-15820723) 226
• HEATER (1/3) (15820724-15821143) 228
• HEATER (1/3) (15821144-) 232
• HEATER (2/3) (15820724-15821143) 236
• HEATER (2/3) (15821144-) 238
• HEATER (3/3) (15820724-) 240
• AIR CONDITIONER (1/7) (compressor) 242
• AIR CONDITIONER (2/7) (condenser) 244
• AIR CONDITIONER (3/7) (air conditioner unit) 246
• AIR CONDITIONER (4/7) (air conditioner unit; 15820004-15820723) 250
• AIR CONDITIONER (4/7) (air conditioner unit; 15820724-) 254
• AIR CONDITIONER (5/7) (air conditioner unit) 258
• AIR CONDITIONER (6/7) (air conditioner solenoid) 260
• AIR CONDITIONER (7/7) 262
• HOE ATTACHMENT 264
• BOOM (1/2) 265
• BOOM (2/2) 270
• BOOM (1/2) (with emergency shut-off valve) 272
• BOOM (2/2) (with emergency shut-off valve) 276
• INTERFERENCE SENSOR 278
• ARM 280
• AUXILIARY LINE 283
• 2ND AUXILIARY LINE 286
• 3RD AUXILIARY LINE (available only with 2nd aux. lines) 288
• DECAL & TOOL 290
• DECAL (cab) 291
• DECAL (canopy) 296
• DECAL (operation lever, cab) 300
• DECAL (operation lever, canopy) 302
• DECAL (selector valve, cab) 304
• DECAL (selector valve, canopy) 306
• TOOL & ACCESSORIES 308
• MAINTENANCE TOOL KIT 310
• PAINTED COLOR 312
• HYDRAULIC DEVICE 314
• SWIVEL JOINT 315
• CONTROL VALVE 318
• BLOCK ASSY; No. 1 320
• BLOCK ASSY; No. 2 322
• BLOCK ASSY; No. 3 324
• BLOCK ASSY; No. 4 326
• BLOCK ASSY; No. 5 328
• BLOCK ASSY; No. 6 330
• BLOCK ASSY; No. 7 332
• BLOCK ASSY; No. 8 334
• BLOCK ASSY; No. 9 336
• BLOCK ASSY; No. 10 338
• BLOCK ASSY; No. 11 (with 2nd aux. lines) 340
• BLOCK ASSY; No. 12 342
• SOLENOID VALVE; 3 BLOCKS 344
• SOLENOID VALVE; 5 BLOCKS 346
• SOLENOID VALVE (for air conditioner) 348
• PROPORTIONAL VALVE 350
• PILOT VALVE 352
• PILOT VALVE (R) (with 2nd aux. lines) 354
• PILOT VALVE (L) (with 2nd aux. lines) 356
• HANDLE (with slide switch) 358
• HANDLE (with 3 switch) 360
• REMOTE CONTROL VALVE (for travel) 362
• REMOTE CONTROL VALVE (for offset, for 2nd aux. lines) 364
• SELECTOR VALVE (ISO-JCB pattern) 366
• EMERGENCY SHUT-OFF VALVE 368
• BOOM CYLINDER 370
• ARM CYLINDER 372
• OFFSET CYLINDER 374
• BUCKET CYLINDER 376
• DOZER BLADE CYLINDER 378
• TRAVEL MOTOR (1/3) (reduction sec.) 380
• TRAVEL MOTOR (2/3) (motor sec.) 382
• TRAVEL MOTOR (3/3) (valve sec.) 384
• SLEW MOTOR (1/2) (reduction sec.) 386
• SLEW MOTOR (2/2) (motor sec.) 388
• HYDRAULIC PUMP (1/3) (without air conditioner, 15820004-15820477) 392
• HYDRAULIC PUMP (2/3) (without air conditioner, 15820004-15820477) 396
• HYDRAULIC PUMP (3/3) (without air conditioner, 15820004-15820477) 400
• HYDRAULIC PUMP (1/3) (without air conditioner, 15820478-) 404
• HYDRAULIC PUMP (2/3) (without air conditioner, 15820478-) 408
• HYDRAULIC PUMP (3/3) (without air conditioner, 15820478-) 412
• HYDRAULIC PUMP (1/3) (for air conditioner) 416
• HYDRAULIC PUMP (2/3) (for air conditioner) 420
• HYDRAULIC PUMP (3/3) (for air conditioner) 424
• ENGINE – YANMAR 4TNV88-PTBZ1 SN 15820004- 428
• Fig1.CYLINDER BLOCK 429
• Fig2.GEAR HOUSING 432
• Fig3.FLYWHEEL HOUSING & OIL SUMP 434
• Fig4.CYLINDER HEAD & BONNET 436
• Fig5.SUCTION MANIFOLD & AIR CLEANER 440
• Fig6.EXHAUST MANIFOLD 442
• Fig7.CAMSHAFT & DRIVING GEAR 444
• Fig8.CRANKSHAFT & PISTON 446
• Fig9.LUB.OIL SYSTEM 448
• Fig10.COOLING WATER SYSTEM 450
• Fig11.FUEL INJECTION PUMP 454
• Fig12.GOVERNOR 458
• Fig13.FUEL INJECTION VALVE 460
• Fig14.FUEL LINE 462
• Fig15.STARTING MOTOR 464
• Fig16.GENERATOR 466
• Fig17.GASKET SET & TOOL 468
• KITS, ATTACHMENTS & QUICK REFERENCE 470

Takeuchi