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Bobcat E19 Excavator Service Manual (SN B4PK11001-B4PK99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 747

File Size: 24.45 MB (Speed Download Link)

Brand: Bobcat

Model: E19 Excavator

Book No: 7255013

Serial No: SN B4PK11001-B4PK99999

Type of Document: Service Manual

Categories: ,

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Bobcat E19 Excavator Service Manual (SN B4PK11001-B4PK99999)

The Bobcat E19 is a small compact excavator you'll see trenching for plumbers, setting fence posts, doing landscape work, or tight-access utility digs. The service manual is what a shop or field tech grabs when the E19 is out of warranty and something deeper than filters and grease needs attention. Folks use it when they're chasing hydraulic issues, electrical gremlins, or doing real tear-down work, same way we do with Cat and Deere minis.

What this manual helps you do

  • Diagnose hydraulic problems on the E19, trace lines, and check pressures at the correct test ports
  • Follow step-by-step removal and installation for major components like swing motor, drive motors, cylinders, and pumps
  • Rebuild and adjust engine and drivetrain components with the right sequences and torque references
  • Troubleshoot electrical and control issues using wiring diagrams and connector pinouts
  • Set and verify machine adjustments, like track tension, control linkages, and safety/lockout systems

Who this is for

This is for anyone working on a Bobcat E19 within serial range B4PK11001 to B4PK99999: small contractors, owner-operators, rental fleets, and shop mechanics who do their own repairs. If you just want to learn how to run the machine or daily service points, you want the operator's handbook instead, not this manual.

FAQ

Q: Is this a searchable PDF and are the wiring diagrams readable?

A: Yes, it's a PDF and you can search text. Wiring diagrams are clear enough to zoom and follow circuits on a laptop or tablet in the shop.

Q: How do I know if it covers my exact E19?

A: Check your serial plate. If your E19 serial number falls between B4PK11001 and B4PK99999, this is the right manual.

Q: Is this the right document if I'm doing full repairs, not just maintenance?

A: Yes. This is the workshop-level service manual, not the operator's or parts book, and it's what you want for real repair work.

Bottom line: If your E19 serial number is in that B4PK range and you're doing your own repairs, this is the correct Bobcat service manual to buy.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
      • Avoid Silica Dust
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Excavator Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • EXCAVATOR IDENTIFICATION
  • SAFETY & MAINTENANCE
    • LIFTING AND BLOCKING THE EXCAVATOR
      • Procedure
    • LIFTING THE EXCAVATOR
      • Procedure
    • OPERATOR CAB (ROPS / TOPS)
      • Description
      • Cab Door
      • Front Window
      • Front Wiper
      • Window Washer Reservoir
      • Right Side Window
      • Heating And Ventilation Ducting
    • OPERATOR CANOPY (ROPS / TOPS)
      • Description
    • TRANSPORTING THE EXCAVATOR ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TAILGATE
      • Opening And Closing
      • Adjusting The Latch
    • RIGHT SIDE COVER
      • Opening And Closing Right Side Cover
    • SERVICE SCHEDULE
      • Maintenance Intervals
      • Inspection Checkbook
    • AIR CLEANER SERVICE
      • Daily Check
      • Replacing The Filter Elements
    • CAB FILTER
      • Cleaning And Maintenance
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filter
      • Draining The Fuel Tank
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC SYSTEM
      • Checking And Adding Hydraulic Fluid
      • Hydraulic / Hydrostatic Fluid Chart
      • Removing And Replacing The Hydraulic Filters
      • Removing And Replacing The Hydraulic Fluid
    • LUBRICATING THE EXCAVATOR
      • Lubrication Locations
    • TRAVEL MOTOR
      • Checking And Adding Fluid
      • Removing And Replacing Fluid
    • SPARK ARRESTER MUFFLER
      • Cleaning Procedure
    • ALTERNATOR BELT
      • Belt Adjustment
      • Belt Replacement
    • SEAT BELT
      • Inspection And Maintenance
    • CONTROL CONSOLE LOCKOUTS
      • Inspection And Maintenance
    • PIVOT PINS
      • Inspection And Maintenance
    • TOWING THE EXCAVATOR
      • Procedure
    • EXCAVATOR STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
    • STOPPING THE ENGINE AND LEAVING THE EXCAVATOR
      • Procedure
    • EMERGENCY EXIT
      • Side Or Rear Window
      • Front Window
    • REMOTE START TOOL KIT – MEL1563
      • Remote Start Tool – MEL1563
      • Service Tool Harness Communicator – MEL1566
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Description
      • Remote Start Tool (Service Tool) – 7022042
      • Excavator Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
  • HYDRAULIC SYSTEM
    • HYDRAULIC/HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting The Hydraulic Circuit
      • Troubleshooting The Cylinder Circuit
      • Troubleshooting The Swing (Upperstructure Slew) Circuit
      • Troubleshooting The Travel Circuit
    • CYLINDER (BOOM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (ARM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BOOM SWING)
      • Testing
      • Removal And Installation
      • Parts Identification (Earlier Models)
      • Disassembly (Earlier Models)
      • Assembly (Earlier Models)
      • Parts Identification (Later Models)
      • Disassembly (Later Models)
      • Assembly (Later Models)
    • CYLINDER (BUCKET)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BLADE)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly (Earlier Models)
      • Assembly (Earlier Models)
      • Parts Identification (Later Models)
      • Disassembly (Later Models)
      • Assembly (Later Models)
    • CYLINDER (TRACK FRAME EXPANSION)
      • Testing
      • Removal And Installation
      • Parts Identification (Earlier Models)
      • Disassembly (Earlier Models)
      • Assembly (Earlier Models)
      • Parts Identification (Later Models)
      • Disassembly (Later Models)
      • Assembly (Later Models)
    • VALVE (MAIN RELIEF)
      • Description
      • Test Conditions
      • Testing And Adjusting Main Relief At Manifold
      • Testing And Adjusting Main Relief At Hydraulic Control Valve
    • VALVE (PORT RELIEF)
      • Testing And Adjusting
    • VALVE (CROSS PORT RELIEF)
      • Testing
      • Removal And Installation
    • VALVE (PRESSURE REDUCING)
      • Testing And Adjusting
    • HYDRAULIC CONTROL VALVE
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
      • Right And Left Travel Valve Section Disassembly And Assembly
      • Arm And Bucket Valve Section Disassembly And Assembly
      • Boom Swing And Auxiliary Valve Section Disassembly And Assembly
      • Boom Valve Section Disassembly And Assembly
      • Slew Valve Section Disassembly And Assembly
      • Blade Valve Section Disassembly And Assembly
    • HYDRAULIC PUMP
      • Description
      • Torque Adjustment
      • Testing The Piston Pump
      • Testing The Gear Pump
      • Testing Auxiliary Hydraulic Flow
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
      • Gear Pump Disassembly
      • Gear Pump Assembly
      • Piston Pump Disassembly
      • Piston Pump Assembly
    • MANIFOLD ASSEMBLY / ACCUMULATOR
      • Description
      • Removal And Installation
      • Parts Identification
    • ACCUMULATOR
      • Removal And Installation
    • TRAVEL MOTOR (SINGLE SPEED)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • TRAVEL MOTOR (TWO SPEED)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SWIVEL JOINT
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SWING MOTOR
      • Description
      • Removal And Installation
      • Parts Identification
      • Motor Disassembly
      • Motor Assembly
      • Brake Carrier Disassembly And Assembly
    • CONTROL LEVER (JOYSTICK) (RIGHT)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CONTROL LEVER (JOYSTICK) (LEFT)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDRAULIC FILTER MOUNT
      • Description
      • Removal And Installation
    • HYDRAULIC RESERVOIR
      • Description
      • Removal And Installation
    • OIL COOLER
      • Removal And Installation
    • BLADE / TRACK EXPANSION SOLENOID BLOCK
      • Description
      • Block Removal And Installation
      • Solenoid Removal And Installation
      • Parts Identification
      • Block Disassembly And Assembly
  • UNDERCARRIAGE
    • BLADE
      • Description
      • Extension Removal And Installation
      • Blade Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS
      • Description
      • Track Lug Height
      • Checking Tension
      • Adjusting Tension
      • Track Removal And Installation
      • Idler Removal And Installation
      • Track Tensioner Removal And Installation
      • Track Tensioner Disassembly & Assembly
      • Roller Removal And Installation
      • Sprocket Removal And Installation
      • Removal And Installation Of Expandable Track Frame
    • TRACK MAINTENANCE
      • Track Damage Identification
    • SWING CIRCLE GEAR
      • Removal And Installation
  • UPPERSTRUCTURE & SWING
    • UPPERSTRUCTURE
      • Description
      • Removal
      • Installation
    • ROPS CANOPY
      • Removal And Installation
    • CAB
      • Removal And Installation
      • Door Removal And Installation
      • Front Window Removal And Installation
      • Right Side Sliding Window Removal And Installation
      • Glass Removal
      • Glass Installation
    • SEAT AND SEAT MOUNT
      • Removal And Installation
    • LEFT CONSOLE
      • Console Cover Removal And Installation
      • Gas Spring Removal And Installation
      • Lock Lever Removal And Installation
      • Console Removal And Installation
    • LEFT UPPERSTRUCTURE COVER
      • Removal And Installation
    • RIGHT UPPERSTRUCTURE COVER
      • Removal And Installation
    • ENGINE SPEED CONTROL
      • Removal And Installation
      • Cable Adjustment
    • BLADE CONTROL
      • Removal And Installation
    • RIGHT PEDAL (BOOM SWING)
      • Removal And Installation
      • Disassembly And Assembly
    • TRAVEL CONTROLS
      • Removal And Installation
      • Disassembly And Assembly
    • LEFT PEDAL (AUXILIARY)
      • Disassembly And Assembly
    • CONTROL LINKAGE ASSEMBLY
      • Removal And Installation
      • Disassembly And Assembly
    • FLOOR MAT AND FLOOR PANELS
      • Description
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • HORN
      • Removal And Installation
    • SWING FRAME
      • Description
      • Removal And Installation
      • Bushing Removal And Installation
      • Swing Frame Bushing Removal
      • Swing Frame Bushing Installation
    • BOOM
      • Description
      • Removal And Installation
      • Boom Bushing Removal And Installation
    • ARM
      • Description
      • Removal And Installation
      • Arm To Boom Bushing Removal And Installation
      • Arm To Bucket And Bucket Link Bushing Removal And Installation
    • BUCKET
      • Removal And Installation
    • TAILGATE
      • Removal And Installation
      • Latch Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
    • OPERATOR HOOD
      • Removal And Installation
    • QUICK COUPLER (KLAC™ SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • QUICK COUPLER (LEHNHOFF® SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal (MS03 And MS08)
      • Installation (MS03 And MS08)
      • Parts Identification (MS03)
      • Disassembly And Assembly (MS03)
      • Parts Identification (MS08)
      • Disassembly (MS08)
      • Assembly (MS08)
    • RIGHT SIDE COVER
      • Removal And Installation
    • TOOL BOX
      • Removal And Installation
  • ELECTRICAL SYSTEM
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Troubleshooting
      • Description
      • Fuse And Relay Location / Identification
    • BATTERY
      • Location
      • Servicing
      • Maintaining Battery Charge Level
      • Battery Service During Machine Storage
      • Battery Testing
      • Battery Charging
      • Using a Booster Battery (Jump Starting)
      • Removing And Installing The Battery
    • ALTERNATOR
      • Belt Adjustment
      • Belt Replacement
      • Charging System Inspection
      • Alternator Voltage Testing
      • Removal And Installation
      • Parts Identification
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • LIGHTS
      • Boom Light Removal And Installation
      • Boom Light Bulb Replacement
      • Cab Light Removal And Installation
      • Cab Light Bulb Replacement
    • MAGNETIC LOCKOUT SENSOR
      • Removal And Installation
    • TWO-SPEED SWITCH
      • Removal And Installation
    • FUEL LEVEL SENDER
      • Removal And Installation
      • Testing
    • DIAGNOSTIC SERVICE CODES
      • Viewing Service Codes
      • Number Codes List (S/N B3LA11001 & Above And B3LB11001 & Above)
      • Number Codes List (S/N AWMM11001 & Above And B4PK11001 & Above)
    • CONTROL PANEL SETUP
      • Password Setup (Keyless Start Panel)
      • Password Lockout Feature
      • Password Setup (Deluxe Instrument Panel)
      • Maintenance Clock
      • Standard Instrument Panel
      • Reset
    • KEY SWITCH
      • Removal And Installation
    • WIPER MOTOR
      • Removal And Installation
    • MOTION ALARM SYSTEM
      • Description
      • Inspecting
      • Adjusting Switch Position
  • ENGINE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Crankshaft Re-Grind Data
      • Torque Values
      • Troubleshooting
      • Engine Removal And Installation
      • Engine Mount Replacement
      • Engine Compression – Testing
    • SPARK ARRESTER MUFFLER
      • Removal And Installation
    • AIR CLEANER
      • Removal And Installation
    • ENGINE COOLING SYSTEM
      • Radiator / Oil Cooler Removal And Installation
      • Fan Removal
      • Water Pump Removal And Installation
      • Thermostat Removal And Installation
      • Thermostat – Testing
    • LUBRICATION SYSTEM
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump – Service
      • Engine Oil Pressure – Testing
    • FUEL SYSTEM
      • Fuel Shutoff Solenoid Removal And Installation
      • Fuel Injection Pump – Testing
      • Fuel Injection Pump Removal And Installation
      • Fuel Injection Pump – Timing
      • Fuel Camshaft Removal And Installation
      • Fuel Camshaft Governor
      • Fuel Injector Removal And Installation
      • Fuel Injector Nozzle Pressure – Testing
    • CYLINDER HEAD
      • Glow Plug Removal And Installation
      • Valve Clearance Adjustment
      • Valve Timing – Checking
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head – Servicing
      • Cylinder Head Top Clearance
      • Valve Guide – Servicing
      • Valve And Valve Seat Reconditioning
      • Valve Spring
      • Valve Tappets
      • Rocker Arm And Shaft – Servicing
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod Disassembly And Assembly
      • Piston And Connecting Rod – Servicing
      • Cylinder Bore – Measuring
      • Connecting Rod Alignment
      • Crankshaft Gear Removal And Installation
      • Crankshaft And Bearings Removal And Installation
      • Crankshaft And Bearings – Servicing
    • CAMSHAFT AND TIMING GEARS
      • Timing Gearcase Cover Removal And Installation
      • Timing Gears Measuring Backlash
      • Idler Gear And Camshaft Removal And Installation
      • Idler Gear And Shaft – Servicing
    • FLYWHEEL AND HOUSING
      • Flywheel Housing Removal And Installation
      • Hydraulic Pump Coupler Removal And Installation
      • Flywheel Removal
      • Flywheel Installation
      • Rear End Plate Removal And Installation
  • HEATING AND VENTILATION
    • HEATER SYSTEM
      • Description
      • Components
    • REGULAR MAINTENANCE
      • Filter Element Removal And Installation
      • Heater Coil
    • HEATER UNIT
      • Removal And Installation
    • HEATER COIL
      • Removal And Installation
    • HEATER FAN
      • Removal And Installation
    • HEATER VALVE
      • Removal And Installation
  • SPECIFICATIONS
    • EXCAVATOR SPECIFICATIONS
      • Machine Dimensions
      • Machine Dimensions (Standard Arm)
      • Machine Dimensions (Long Arm)
      • Rated Lift Capacity – With Standard Arm And Canopy (No Demolition Kit)
      • Rated Lift Capacity – With Standard Arm And Canopy (With Demolition Kit)
      • Rated Lift Capacity – With Standard Arm, Optional Counterweight And Canopy (No Demolition Kit)
      • Rated Lift Capacity – With Standard Arm, Optional Counterweight And Canopy (With Demolition Kit)
      • Rated Lift Capacity – With Standard Arm And Cab (No Demolition Kit)
      • Rated Lift Capacity – With Standard Arm And Cab (With Demolition Kit)
      • Rated Lift Capacity – With Standard Arm, Optional Counterweight And Cab (No Demolition Kit)
      • Rated Lift Capacity – With Standard Arm, Optional Counterweight And Cab (With Demolition Kit)
      • Rated Lift Capacity – With Long Arm And Canopy (No Demolition Kit)
      • Rated Lift Capacity – With Long Arm And Canopy (With Demolition Kit)
      • Rated Lift Capacity – With Long Arm, Optional Counterweight And Canopy (No Demolition Kit)
      • Rated Lift Capacity – With Long Arm, Optional Counterweight And Canopy (With Demolition Kit)
      • Rated Lift Capacity – With Long Arm And Cab (No Demolition Kit)
      • Rated Lift Capacity – With Long Arm And Cab (With Demolition Kit)
      • Rated Lift Capacity – With Long Arm, Optional Counterweight And Cab (No Demolition Kit)
      • Rated Lift Capacity – With Long Arm, Optional Counterweight And Cab (With Demolition Kit)
      • Performance
      • Controls
      • Engine
      • Hydraulic System
      • Hydraulic Cylinders
      • Hydraulic Cycle Times
      • Electrical
      • Drive System
      • Slew System
      • Undercarriage
      • Capacities
      • Tracks
      • Ground Pressure
      • Environmental
      • Temperature Range
    • TECHNICAL SERVICE GUIDE SPECIFICATIONS
      • Engine
      • Engine Torques
      • Cooling System
      • Excavator Torques
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • Port Seal Fitting
    • HYDRAULIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Engine Tools
      • Electrical Tools
      • General Tools
      • HVAC Tools
  • ALPHABETICAL INDEX
  • SERVICE SCHEDULE SYMBOLS

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