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Demag CC 1800 Crawler Crane Maintenance Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 323

File Size: 7.29 MB (Speed Download Link)

File Count: 1 PDF file

Brand: Demag

Model: CC 1800

Equipment Type: Crawler Crane

Book No: cc1800-2000uw

Type of Document: Maintenance Manual

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

Categories: ,

$ 45

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Demag CC 1800 Crawler Crane Maintenance Manual

A Demag CC 1800 is a big crawler crane that sits on a job for weeks or months and lifts heavy loads on long projects. When you own one and look after it yourself, the next scheduled service comes around and you need the intervals and lubrication points in front of you. That's what this manual is for. The title on it reads "CC 1800 Lubrication and Maintenance Instructions."

What this manual helps you do

  • Plan scheduled service for the CC 1800 using the maintenance schedule and intervals.
  • Check oil levels on the reeving winch and luffing gear, and inspect the derricking gear brakes.
  • Replace the return oil filter and flexible pressure tubing, and check the hydraulic system for leaks.
  • Inspect the slew gear mechanism, fixing bolts, screw connections and hook blocks.
  • Maintain the fuel filter, battery fluid level, heating, air conditioning and undercarriage hydraulic cylinders.

Who this is for

The owner-operator who does their own servicing. You use it to work through each service in order, know which fluids and filters are due, and keep the crane safe and working. A buyer of a used CC 1800 can use it the same way to set up a routine for a crane that arrived without its book.

FAQ

Q: What do I receive and how is it organised?

A: You get 1 PDF file, 323 pages, in English. The sections run from fire prevention and bolt checks through hoists, ropes, hydraulics, electrical items and the undercarriage.

Q: Which machine does it fit?

A: It is for the Demag CC 1800 crawler crane. The publication number is cc1800-2000uw.

Q: How does it fit the work I'm doing?

A: When a service is due, you look up the task, do the check or change, and move on to the next. It's a working reference for routine care at the crane.

Download it, keep it with the crane, and you've got the service routine ready for the next interval.

Click here to view the preview (PDF)

📘 Show Index

Table of Contents:

  • Fire Prevention – Preventative Measures Against Fire Hazards
  • Slew Ring Connection
  • Lubricating the Slew Ring Connection
  • Lubricating the Ring Gear
  • Operational Reliability of the Fixing Bolts
  • Genera
  • Checking the Torque of the Screws
  • Slew Gear
  • Checking the Slew Gear Mechanism Screw Connections
  • Slew Gear Mechanism Visual Inspection
  • Hoists
  • Hoist 1 and 2 – Checking the Oil Leve
  • Hoist 1 and 2 – Changing the O
  • Reeving Winch – Checking the Oil Leve
  • Reeving Winch – Changing the O
  • Hoists and Reeving Winch – Lubricating the Rope Drum
  • Bearings
  • Hoists and Reeving Winch – Checking and Re-tightening the
  • Screw Connections if Necessary
  • Luffing Gears
  • Luffing Gear 1 – Checking the Oil Leve
  • Luffing Gear 1 – Changing the O
  • Luffing Gear 2 – Checking the Oil Leve
  • Luffing Gear 2 – Changing the O
  • Luffing Gears – Checking the Brakes
  • Luffing Gears – Checking the Screw Connections and
  • Re-tightening if Necessary
  • Derricking Gear
  • Derricking Gear – Checking the Oil Level
  • Derricking Gear – Changing the O
  • Derricking Gear – Lubricating the Rope Drum Bearings
  • Checking the Derricking Gear Brakes
  • Derricking Gear – Checking the Screw Connections and
  • Equipment
  • Maintaining the Hydraulic Cylinders on the Superstructure and
  • Lubricating the Boom Bearings
  • Hook Blocks
  • Lubricating the Hook Blocks
  • Lubricating the Ropes
  • Cleaning the Ropes
  • Ropes
  • Checking and Replacing the Ropes if Necessary
  • General Information on Operation and Assembly
  • Transport
  • Storage
  • Mounting
  • Sheaves
  • Checking the Roller Bearings on the Sheaves
  • Checking the Sheaves
  • Replacing the Roller Bearing on the Sheaves
  • Checking the Main Boom and Fiy Jib, A-frame and Superlift Mast
  • Cracks
  • Checking the Length
  • Mounting Rods
  • Plastic Deformation
  • Hydraulic System
  • Hydraulic Oil Reservoir – Checking the Oil Leve
  • Hydraulic Oil Reservoir
  • Replacing the Return Oil Filter
  • Replacing the Aeration Filter
  • Element
  • Changing the Hydraulic O
  • Bleeding the Hydraulic System
  • Checking the Hydraulic System for Leaks
  • Fire Prevention
  • Preventative Measures Against Fire Hazards
  • Checking the Flexible Pressure Tubing
  • Replacing the Flexible Pressure Tubing
  • Checking the Accumulator Initial Gas Pressure
  • Lower Luffing Mast Back Stops
  • Checking the Oil Level
  • Lower Luffing Gear Back Stops
  • Checking the Screw Connections
  • Checking the Lower Luffing Mast Back Stops for Leaks
  • Electrical System
  • Checking the Lighting System
  • Checking the Battery Fluid Leve
  • Checking the Limit Switches
  • Rotary Joint to the Undercarriage
  • Precautionary Measures Against Cable Fires
  • Heating and Air Conditioning Equipment
  • Checking the Heating is Functioning Correctly
  • Checking the Glow Plug
  • Replacing the Fuel Filter
  • Air Conditioning Equipment (Optional Equipment)
  • Switching on the Air Conditioning Equipment
  • Maintaining the Air Conditioning Equipment
  • Having the Air Conditioning Equipment Checked
  • Fuel System
  • Draining Off Water and Residue From the Fuel Tank
  • Maintaining the Fuel Filter
  • Checking the Coolant Level and Topping Up if Necessary
  • Cleaning the Cooling System
  • Changing the Coolant
  • Dry Cleaning
  • Wet Cleaning
  • Checking the Element
  • Replacing the Safety Cartridge (Optional Equipment)
  • Exhaust System Visual Inspection
  • Undercarriage
  • Checking the Final Drive Oil Leve
  • Changing the Oil in the Final Drive
  • Pins
  • Maintaining the Hydraulic Cylinders on the Undercarriage

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