Kessler VG 2600 Transfer Case Service Manual

A transfer case splits drive from the gearbox to the axles on a multi-axle machine, and the VG 2600 also has a differential and a differential lock. When it leaks, whines or won't shift, someone has to pull it and open it up. That's where this service manual comes in. Rental fleet mechanics, repair shops and dealer techs use it when they're rebuilding or replacing the unit and need the assembly sequence in front of them.

What this manual helps you do

• Follow the general assembly and disassembly instructions when you open the housing.
• Check the lubrication guide before you refill the unit after a rebuild.
• Set bearing adjustment on the input and output shafts, and adjust output shaft axial clearance.
• Rebuild the differential, the output shaft with differential lock, and the intermediate shaft step by step.
• Verify tightening torques, Loctite use and flange nut securing as you close the unit up.

Who this is for

If you're a crane service technician, a rental fleet mechanic or an independent repair shop doing this work in-house, this is the book to have on the bench. It's also useful for plant maintenance staff looking after a machine that arrived with no paperwork.

FAQ

Q: What do I receive and how is it organised?

A: You get 2 PDF files, 75 pages in total, in English (multilingual). It's the complete manual, laid out in the order you'd work: general instructions, cross section, pre-assembly groups, then final assembly of the transfer case, oil pump, shifting mechanism and speedo drive.

Q: Which machine and component does it fit?

A: It's written for the Kessler VG 2600 transfer case. The title on the manual reads "VG 2600 Transfer Case Service Manual", so match it against the unit you're working on.

Q: How does it fit the job I'm doing?

A: If you're rebuilding or resealing the transfer case, the pre-assembly sections, adjustment steps and torque and Loctite pages cover the work from the first shaft to the last gasket. You can follow it in sequence or jump to the step you're stuck on.

With the VG 2600 on your bench, this manual gives you the assembly and adjustment steps to put it back together properly.

Click here to view the preview (PDF)

Table of Contents:

• Home page
• General instructions
• Lubrication guide
• General assembly/disassembly instructions
• Use of Loctite
• Tightening torques
• Securing flange nut
• Cross section
• Pre assembly
• Differential assembly
• Pre-assembly of output shaft
• Pre-assembly of shifter fork
• Pre-assembly of gear housing
• Bearing adjustment of in-and output shaft
• Adjustment of output shaft axial clearance
• Pre-assembly of outrut shaft with differential lock
• Assembly of intermediate shaft
• Assembly of transfer case
• Assembly of oil pump
• Assembly of shifting mechanism
• Assembly of speedo drive

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