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Mitsubishi FG40N Forklift Service Manual (99739-5B110)

Format: PDF (Printable Document)

File Language: English

File Pages: 6117

File Size: 790.93 MB (Speed Download Link)

File Count: 141 PDF files

Brand: Mitsubishi

Model: FG40N

Equipment Type: Forklift

Book No: 99739-5B110

Serial No: CF40A-00011-99999

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG40N Forklift Service Manual (99739-5B110)

This FG40N is a mid-capacity LPG counterbalance truck you'll see loading flatbeds, feeding production lines, and living on docks. The service manual is what I reach for when I'm past basic checks and need step-by-step factory procedures, wiring detail, or adjustment specs. If you're trying to keep an out-of-warranty FG40N compliant, reliable, and safe without guessing, this is the book you work from.

What this manual helps you do

  • Diagnose LPG engine issues, check fuel and ignition systems, and follow factory tests before condemning parts
  • Trace wiring, read full electrical schematics, and troubleshoot alarm codes and sensor faults in the truck's electrical system
  • Rebuild or replace transmission and drive axle components, then adjust linkages and verify operation by the book
  • Pressure-test and adjust the hydraulic system, then set mast, carriage, and fork clearances to spec after repairs
  • Perform full scheduled services, set service intervals, and verify brake, steering, and safety system performance

Who this is for

This is aimed at dealer techs, plant and warehouse maintenance, independent shops, and rental fleet mechanics who actually turn wrenches on FG40N trucks. If you just need operating instructions or daily checklists, you want the operator's handbook, not this service manual.

FAQ

Q: What format is it in, and can I search it or read wiring clearly?

A: It's a multi-file PDF set with a real text layer, so it's searchable, and the wiring diagrams are readable when you zoom in.

Q: Will it cover my exact truck?

A: It's written for FG40N trucks in serial range CF40A-00011 through CF40A-99999. If your plate shows CF40A in that band, you're covered.

Q: Is this the right document if I'm planning major repairs?

A: Yes, this is the workshop-level service manual, not a parts book, and it's what you want for real diagnostics and teardown work.

Bottom line: If you're maintaining or repairing an FG40N in that CF40A range, this is the correct service manual to buy.

Models covered by this manual

Mitsubishi publication 99739-5B110 is the factory service manual for the FG40N, serial range CF40A-00011-99999. The same publication covers 9 further forklift models: FD40NB, FD45NB, FD50CNB, FD50NB, FD55NB, FG45N, FG50CN, FG50N, FG55N. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99739-1E110
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLER
    • 05_POWER TRAIN
    • 06_POWERSHIFT TRANSMISSION
    • 07_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 08_REAR AXLE
    • 09_BRAKE SYSTEM
    • 10_STEERING SYSTEM
    • 11_HYDRAULIC SYSTEM
    • 12_MAST AND FORKS
    • 13_SERVICE DATA
  • Chassis and Mast (99739-1E120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis, Mast & Options (99739-5B100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
    • How to Read Circuit Diagrams
    • Circuit Diagram For Diesel Models
  • Chassis & Mast (99739-5B110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System (including Schematics)
    • Controller
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
    • How to read Circuit Diagrams
    • Circuit Diagram for Diesel Motors
  • Chassis and Mast (99739-5E110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – TB45 Gasoline (99739-11100)
    • Foreword
    • General Information
    • Tune Up
    • Mechanical
    • Lubrication
    • Cooling System
    • Control
    • Fuel System
    • Electrical System
  • Engine – GK45 (99739-21100)
    • FOREWORD
    • ENGINE GENERAL
    • ENGINE TUNE-UP
    • ENGINE MECHANICAL
    • ENGINE LUBRICATION
    • ENGINE COOLING SYSTEM
    • ENGINE CONTROL
    • ENGINE FUEL SYSTEM
    • ENGINE ELECTRICAL SYSTEM
  • Chassis and Mast (99739-57110)
    • Foreword
    • General Information
    • Electrical System
    • Powershift Transmission
    • Brake System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Châssis et mât (99739-57200)
    • PREFACE
    • INFORMATIONS GENERALES
    • CIRCUIT DE REFROIDISSEMENT
    • CIRCUIT ELECTRIQUE
    • Plans des Circuits
    • MOTOPROPULSEUR
    • GROUPE MOTOPROPULSEUR
    • TRANSMISSION AUTOMATIQUE
    • ESSIEU AVANT ET DIFFERENTIEL DE DEMULTIPLICATION
    • ESSIEU ARRIERE
    • SYSTEME DE FREINAGE
    • CIRCUIT DE DIRECTION
    • CIRCUIT HYDRAULIQUE
    • MAT ET FOURCHE
    • DONNEES TECHNIQUES
  • Fahrgestell, Hubgerüst (99739-57300)
    • Vorwort
    • Allgemeine Informationen
    • Kühlsystem
    • Elektrisches System
    • Elektrische Schaltpläne
    • Steuerungen
    • Antriebsstrang
    • Lastschaltgetriebe
    • Vorderachse und Untersetzungsdifferentail
    • Hinterachse
    • Bremssystem
    • Lenksystem
    • Hydrauliksystem
    • Hubgerüst und Gabeln
    • Servicedaten

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