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Mitsubishi FGC25 Forklift Service Manual (99719-70110)

Format: PDF (Printable Document)

File Language: English

File Pages: 773

File Size: 35.53 MB (Speed Download Link)

File Count: 69 PDF files

Brand: Mitsubishi

Model: FGC25

Equipment Type: Forklift

Book No: 99719-70110

Type of Document: Service Manual

Categories: ,

$ 45

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Mitsubishi FGC25 Forklift Service Manual (99719-70110)

This FGC25 is a cushion-tire LPG counterbalance truck, the kind that lives on your dock plates and in tight aisles. The service manual is what you grab when a truck dies in the aisle on second shift, a mast starts creeping down, or an LPG unit starts throwing codes and you've got to get it back in the game before the next wave. Around my shop, this is the book you open for real repairs, not just checking fluid levels.

What this manual helps you do

  • Diagnose no-start, low-power, or stalling issues on the LPG engine and fuel system
  • Trace, check, and repair electrical faults using wiring diagrams and connector callouts
  • Follow teardown and reassembly steps for the powershift transmission, differential, and drive axle
  • Adjust steering, brakes, and hydraulic functions to factory specs after parts replacement
  • Troubleshoot mast, tilt, and lift problems, then set valve, cylinder, and chain adjustments correctly

Who this is for

This is a workshop-level service manual for a Mitsubishi FGC25 cushion-tire LPG forklift, book ref 99719-70110. It suits warehouse maintenance techs, dealer techs, independent shops, and rental fleet mechanics. If you just need operating instructions or basic daily checks, you want the operator's handbook instead.

FAQ

Q: What format is it in, and can I search it?

A: It's a multi-file PDF set, split by section. It's a scanned image manual, so you can zoom and print, but you can't text-search it.

Q: How do I know if it matches my exact truck or serial number?

A: It's written for the Mitsubishi FGC25 family. For exact serial coverage or special variants, you'll need to match against your data plate or ask your dealer.

Q: Is this the right document if I'm doing real repairs, not just checks?

A: Yes. This is the service manual used for teardown, diagnostics, and adjustments, not a parts book or operator's manual.

Bottom line: If your truck is an FGC25 and you're doing in-house or shop repairs, this is the right manual. If your model code is different, you should skip it.

Models covered by this manual

Mitsubishi publication 99719-70110 is the factory service manual for the FGC25. The same publication covers 6 further forklift models: FGC15, FGC18, FGC20, FGC20HP, FGC25HP, FGC30. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99719-70110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differntial
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Troubleshooting
    • Service Data
  • Chassis and Mast (99719-70150)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Wiring Schematic
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Fuel System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – 4G63, 4G64 Gasoline (99729-74120)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Spark Plug Cables
    • Timing Belt
    • Fuel System
    • Lubrication System
    • Cooling System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Liquefied Petroleum Gas Supplement (99729-75100)
    • Foreword
    • Types of LP Gas
    • Structure and Function
    • Actions to be taken in the event of a failure
    • Troubleshooting
    • Disassembly and Reassembly
    • Inspection and Adjustment
    • CARB Tier 1 Emissions Control System
    • Systems Operations
    • Subsystem Operating Principles
    • System Adjustments
    • S-15G Troubleshooting
    • Vacuum System Diagram and Wiring Schematics
    • Inspection and Adjustment

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