This RB16 is a narrow-aisle electric reach truck, the kind that lives in warehouse aisles all day doing pallet put-away and retrieval. The people who reach for this service manual are the ones actually fixing dead trucks: plant maintenance, dealer techs, or shops like mine. They want wiring info, hydraulic pressures, adjustment steps, and fault code meanings so the truck goes back in the rack line instead of sitting in the corner.
What this manual helps you do
- Diagnose reach, lift, and traction problems by tracing the hydraulic and electrical circuits for the RB16
- Check and adjust mast staging, reach carriage, and pantograph so it runs straight and doesn't eat rails or chains
- Follow step-by-step teardown and reassembly for mechanical items like drive units, mast sections, and brake components
- Troubleshoot Zapi controller faults with alarm code lists, parameter descriptions, and TruckTool guidance for this truck family
- Verify and set service adjustments after repairs, including sensor settings and limit switches, so alarms and interlocks clear
Who this is for
This is aimed at warehouse maintenance techs, dealer technicians, independent forklift shops, and rental fleet mechanics who already turn wrenches on electric trucks. If you just need basic operating instructions or safety checks, you want the operator's handbook, not this service manual.
FAQ
Q: What format is it in, and can I search the wiring diagrams?
A: You get 4 PDF files, split by section, with a real text layer, so you can search and copy text. The wiring diagrams are standard manual quality.
Q: Will this cover my exact RB16 by serial number?
A: Serial ranges aren't listed, but it's written for the Mitsubishi RB16 reach truck family. If your data plate says RB16, this is the right family.
Q: Is this the right document if I'm chasing fault codes or doing major repairs?
A: Yes. This is the workshop-level service manual, not a parts book, and it's what you want for real diagnostics and component rebuilds.
Bottom line: If you're repairing or maintaining a Mitsubishi RB16 reach truck, this is the right manual. If you're just training operators, it's the wrong buy.
Models covered by this manual
Mitsubishi publication WHSM0062 is the factory service manual for the RB16. The same publication covers 6 further reach truck models: RB14, RB16C, RB20, RB20H, RB25, RB25H. Check the model and serial number on your data plate before ordering.
📘 Show Index
Table of Contents:
- Combi C1 English
- Index
- 1 General characteristics
- 1.1 Technical specifications
- 1.2 General scheme
- 1.3 Performance features
- 1.4 Driving devices
- 1.5 The concept of compensation
- 1.6 Protection features
- 1.7 General notes and warnings .
- 1.8 Main contactor and safety switch .
- 1.9 Susceptibility and electromagnetic emission .
- 2 Installation
- 2.1 Positioning and thermal dispersion
- 2.2 Connection cables
- 2.3 Contactors
- 2.4 Fuses
- 2.5 Suppression
- 2.6 C1 controller mechanical drawing
- 3 C1 Combi connectors
- 3.1 Connectors disposition
- 3.2 C1 Combi power connectors description
- 4 Programming and setting using the console
- 4.1 Setting by console
- 4.2 Ppogrammable console
- 4.3 Map of the console function
- 4.4 Options: description and programming instructions
- 4.5 Adjustment: description and programming instructions
- 4.6 Parameters: description and programming instructions
- 4.7 Tester: functions descriptions
- 4.8 Save parameters: description
- 4.9 Restore parameters: description
- 4.10 Alarms: menu description
- 4.11 Program VACC: description
- 4.12 Instructions for making adjustments
- 5 Diagnosis
- 5.1 Traction led diagnosis
- 5.2 Deconding console displayed traction alarms
- 5.3 Diagnosis pump control
- 5.4 Decoding console displayed alarms
- 6 Wiring diagram
- 6.1 Diagram legend
- 6.2 Decoding colours symbol
- TS601299
- TS601299
- 3-6726: RB14/RB16/RB16C/RB20/RB20H/RB25/RB25H
- 1: POWER SUPPLIES
- 2: TRANS.CONTROLLER
- 3: DRIVE CONTROL 1
- 4: DRIVE CONTROL 2
- 5: DRIVE CONTROL 3
- 6: CONTROL CIRCUITS 1
- 7: CONTROL CIRCUITS 2
- 8: CONTROL CIRCUIT 3
- 9: LIFT CIRCUIT 1
- 10: LIFT CIRCUIT 2
- 11: LIFT CIRCUIT 3
- 12: AUX. DEVICES 1
- 13: AUK. DEVICES 2
- 14: LIFT CIRCUIT 4
- 15: DRIVE CONTROL 4
- 16: CONTROL CIRCUITS 4
- 17: HEIGHT INDICATOR/SPEED SLOW
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