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Tadano GR-150XL-1 Rough Terrain Crane Full Manual (Operator, Parts, Service, Schematics)

Format: PDF (Printable Document)

File Language: English

File Pages: 8,162

File Size: 956.95 MB (Speed Download Link)

File Count: 90 files (89 PDF)

Brand: Tadano

Model: GR-150XL-1

Equipment Type: Rough Terrain Crane

Manuals Included: Operator Manual (5,970 pages), Parts Manual (874 pages), Service Manual (67 pages), Schematics (1 file), Load charts (1 file), Technical data (1 file), Component manuals (4 files)

Publication No.: Operator Manual: GR-150XL-1_OM1(U)-13E, GR-150XL-1-O1(U)-1E, GR-150XL-1-O2(U)-1E; Parts Manual: GR-150XL-1-P2(U)-2EJ, GR-150XL-1-P3-1EJ; Service Manual: W561-0091E

Serial No.: FD1787 and up, FD1307 and up, FD2177 and up, FD2196 and up

Type of Document: Full Manual Set

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

Categories: ,

$ 100

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Tadano GR-150XL-1 Rough Terrain Crane Full Manual (Operator, Parts, Service, Schematics)

A Tadano GR-150XL-1 is a single-cab rough terrain crane with a telescopic boom and outriggers, built for uneven job sites where a truck crane can't get in. If you're taking one on without paperwork, this full manual set puts the documents for that model in one download. A workshop in that spot gets the operator, parts and service documents together instead of hunting for them one by one.

What this manual set helps you do

  • Operate the crane by the book, from travelling operation and safety precautions to daily inspection and maintenance, using the Operation and Maintenance Manual.
  • Order the right components from the Parts Catalog, which has sections for steering, brake system, power transmission, telescoping system and elevating system.
  • Repair the torque converter and transmission with the service manual, which runs from structure and function through troubleshooting, disassembly, reassembly, oil and test.
  • Trace the hydraulic and electrical circuits in the schematics.
  • Verify setup and load limits with the load charts, technical data and the Tadano AML-C Load Moment Indicator component manuals.

Who this is for

A workshop or service company taking in a used GR-150XL-1 gets the repair, parts and schematic documents for the job in one place. A used crane dealer or exporter can hand the machine over with its full documentation.

FAQ

Q: What do I receive and how is it organised?

A: One download with 90 files (89 PDF) and 8,162 PDF pages in English. The Operator Manual is 5,970 pages in 79 files, the Parts Manual is 874 pages in 2 files, and the Service Manual is 67 pages in 1 file. The schematics are 128 pages, the load charts 12 pages, the technical data 19 pages, and the component manuals 1,092 pages in 4 files.

Q: Which machine does it fit?

A: The Tadano GR-150XL-1 rough terrain crane. The main manual cover shows serial number FD1787 and up.

Q: How does it fit a workshop job on this crane?

A: You can look up the part in the Parts Catalog, then check the schematics and the service manual for the repair. The operator manual gives the inspection and maintenance steps, and the load charts and load moment indicator manuals support setup and checks.

Everything for the GR-150XL-1 is in one download, ready to pass to your operators, mechanics and parts desk or to the next owner.

Does this manual fit your machine?

Model Serial No.
GR-150XL-1 FD1787 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

Operator Manual Table of Contents

5,970 pages, 79 files

  • Publication GR-150XL-1_OM1(U)-13E / Serial No. FD1787 and up (1,548 pages)
    • Introduction
    • Name of Each Part
    • Contents with Illustration
    • Safety Precautions
    • Warning Labels
    • TRAVELING
    • Before Traveling
    • Entering the Cab
    • Reading the Instrument Panel
    • Starting and Stopping the Engine
    • Transmission Operation
    • Brake Operation
    • Steering Operation
    • Drive Mode Selection
    • Lighting Switch and Other Switches
    • Accessories in Cab
    • Operation in Cold Season
    • OPERATION
    • Terminology
    • Before Crane Operation
    • How to Read Performance Data Plates
    • Load Moment Indicator (AML)
    • Other Safety Devices
    • PTO
    • Suspension Lock
    • Outriggers
    • Adjustment of Control Levers
    • Hoisting
    • Telescoping the Boom
    • Elevating the Boom
    • Swinging the Boom
    • On-rubber Operation
    • Taking Out and Stowing the Hook Block
    • Reeving the Wire Rope
    • Single Top
    • Standard Jib
    • INSPECTION AND MAINTENANCE
    • Precautions for Inspection and Maintenance
    • Inspection before Traveling
    • Pre-operational Inspection
    • Inspection of Crane Structure
    • Greasing
    • Gear Oil
    • Engine
    • Engine Cooling System
    • Torque Converter System
    • Fuel System
    • Brake System
    • Tire, Wheel
    • Hydraulic System
    • Swing System
    • Electrical System
    • Wire Ropes
    • Action against Emergency
    • INFORMATION AND DATA
    • Conversion Tables
    • Hand Signals
    • Major Specifications
    • Oils and Greases
    • Consumable Parts
    • Service Data
  • Publication GR-150XL-1-O1(U)-1E / Serial No. FD1307 and up (249 pages)
  • Publication GR-150XL-1-O2(U)-1E / Serial No. FD1307 and up (275 pages)
  • Publication O701D-1-3E (13 pages)
  • Publication GR-150XL-1-01(U)-1E / Serial No. FD1307 and up (249 pages)
  • Publication GR-150XL-1-02(U)-1E / Serial No. FD1307 and up (550 pages)
  • Publication GR-150XL-1_OM1(U)-11E / Serial No. FD1787 and up (385 pages)
    • GR-150XL-1 Operation and Maintenance Manual
    • GR-150XL-1 Manual Preliminary Section
    • GR-150XL-1 Traveling Instructions
    • GR-150XL-1 Inspection and Maintenance
    • GR-150XL-1 Information and Data
    • GR-150XL-1 Safety Precautions
    • Precautions for Inspection and Maintenance
    • Action Against Emergency
  • Manual 8 (387 pages)
    • Operation and Maintenance Manual Cover
    • Operation and Maintenance Manual Introduction
    • Traveling Operation
    • Inspection and Maintenance
    • Information and Data
    • Safety Precautions
    • Precautions for Inspection and Maintenance
    • Action Against Emergency
  • Manual 9 (385 pages)
    • Operation and Maintenance Manual Cover
    • Operation and Maintenance Manual
    • Traveling Operation
    • Inspection and Maintenance
    • Information and Data
    • Safety Precautions
    • Precautions for Inspection and Maintenance
    • Safety and Emergency Procedures
  • Publication GR-150XL-1_OM1(U)-15E / Serial No. FD1787 and up (766 pages)
  • Publication GR-150XL-1_OM1(U)-16E / Serial No. FD1787 and up (383 pages)

    Same chapters as the edition above (another edition or language of this manual).

  • Publication GR-150XL-1_OM1(U)-22E / Serial No. FD2177 and up (391 pages)
    • Manual Preliminary Pages
    • Safety Precautions
    • Operation and Traveling
    • Inspection and Maintenance Precautions
    • Inspection and Maintenance
    • Emergency Procedures
    • Information and Data
    • Operation and Maintenance Manual
  • Publication GR-150XL-1_OM2-11E / Serial No. FD2196 and up (389 pages)
    • Operation and Maintenance Manual
    • Manual Introduction
    • Traveling Section
    • Inspection and Maintenance
    • Information and Data
    • Safety Precautions
    • Inspection and Maintenance Safety Precautions
    • Emergency Actions

Parts Manual Table of Contents

874 pages, 2 files

  • Publication GR-150XL-1-P2(U)-2EJ / Serial No. FD1787 and up (462 pages)
  • Publication GR-150XL-1-P3-1EJ / Serial No. FD2196 and up (412 pages)
    • Generator
    • Elevating System
    • Telescoping System
    • Plates
    • Indication
    • Steering
    • Power Transmission
    • Brake System
    • Mounting Parts
    • Accessories
    • Pressure System
    • Tank
    • Outrigger System
    • Piping Swing
    • Winch System
    • Main
    • Rope Wire
    • Piping Winch
    • Boom Seat
    • Piping Telescoping
    • Support Boom

Service Manual Table of Contents

67 pages, 1 file

  • Foreword
    • Applicable crane model
  • Structure
    • Torque converter
    • Transmission
  • Function
    • Torque converter
    • Transmission
  • Troubleshooting
    • Power cannot be transmitted
    • Power droop. (Speed cannot increase.)
    • Oil temperature rises abnormally
  • Disassembly
    • Torque converter
    • Transmission
  • Reassembly
    • Torque converter
    • Transmission
  • Oil
    • Recommended oil
    • Oil changing procedure
  • Test
    • Operational check
    • Pressure measurement
    • Stall test
  • Maintenance standards
    • Overhaul interval
    • Replacement interval of important parts
    • Part replacement standards
  • History of revision

Also in this set

  • Schematics (1 file, 128 pages)
  • Load charts (1 file, 12 pages)
  • Technical data (1 file, 19 pages)
  • Component manuals (4 files, 1,092 pages)
    • Tadano AML-C Load Moment Indicator

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