A Tadano TR-150XL-4 is a single-cab rough terrain crane with a telescopic boom and outriggers, built to work on uneven ground where a road crane can't go. If you're taking one into the shop that came without any paperwork, this full manual set puts every document for the machine in one download, so you're not chasing single books halfway through a job.
What this manual set helps you do
- Operate the crane safely by following the operator manual, from before-operation checks and setting outriggers to weather, power line rules and after-operation steps.
- Order the right components from the parts manual, which has sections for the outrigger system, elevating system, winch system, telescoping system, safety devices, control devices and electric equipment.
- Repair and adjust the machine using the service manual, with sections on structure, function, troubleshooting, disassembly, reassembly, oil and test.
- Trace circuits and lines with the schematics when a fault needs to be followed through the hydraulic system or electrical system.
- Inspect the crane using the inspection forms, and check load charts, technical data and diagnostic documents from the same download.
Who this is for
Workshops and service companies get the most from it. The mechanic has the service manual and schematics at the bench, the parts desk has the parts manual, and the operator has the operation and maintenance manual. Owner-operators who want everything for their own TR-150XL-4 will also find it fits.
FAQ
Q: What do I receive and how is it organised?
A: You get 25 PDF files, 1,752 pages in total, all in English. That's the operator manual (275 pages), parts manual (397 pages in 6 files), service manual (915 pages in 6 files), plus schematics, load charts, technical data, diagnostic documents and software, inspection forms and component manuals.
Q: Which machine does it fit?
A: It is made for the Tadano TR-150XL-4 rough terrain crane. The serial number printed on the main manual cover is FD0816, so you can compare it with your machine's plate.
Q: How does it fit a crane that came in without paperwork?
A: Everything is in one download. You can start with the operator manual for the controls and daily checks, then move to the service manual and parts manual for the repair and ordering work.
Once you have it, the whole crane is documented in one place for operators, mechanics and the parts desk.
Does this manual fit your machine?
| Model |
Serial No. |
| TR-150XL-4 |
FD0816 |
The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.
📘 Show Index
Table of Contents:
Operator Manual Table of Contents
275 pages, 1 file
- Before Operation
- Rules for Operation (Setting Outriggers)
- Rules for Operation (General)
- Rules for Operation (Weather)
- Rules for Operation (Power Lines, Radio Waves)
- Rules for Operation (Operation without Extending Outriggers)
- Rules for Operation (Special Operation)
- After Operation
- Rules for Road Travel
- Rules for Transportation and Towing
- Rules for Parking
- Rules for Inspection and Maintenance
Parts Manual Table of Contents
397 pages, 6 files
- Publication TR-150XL-4_P1(U)-1EJ# / Serial No. FD0806 (396 pages)
- Outrigger System
- Elevating System
- Winch System
- Telescoping System
- Safety Devices
- Control Devices
- Electric Equipment
- Indication Plates
- Cab
- Frame
- Engine
- Manual 1 (1 pages)
Service Manual Table of Contents
915 pages, 6 files
- Publication SA01-01-2E / Serial No. FD0806 and up (408 pages)
- Foreword
- Contents of Information
- Hydraulic System Troubleshooting
- Dismounting and Remounting
- Disassembly and Reassembly
- Sealing Parts
- Piping Procedure
- Machine Elements
- Hydraulic Oil
- History of revision
- (B) Hydraulic Power Generating System
- (C) Outrigger System
- (D) Swing System
- (E) Boom Elevating System
- (F) Winch System
- (G) Boom Telescoping System
- (H) Safety System
- (L) Control System
- (S) Steering System
- (T) Brake System
- (U) Suspension System
- (Y) Data, Adjusting and Checks
- (Z) System Diagrams
- Publication W301-0135E (163 pages)
- Foreword
- Components of the AML (AML-L C) Main Unit
- Panel
- Internal view and name plate
- Internal block diagram
- Input/Output Signals of the AML System (TR-450XL-4/TR-500XL-4)
- Diagram of the AML System (TR-300XL-4)
- Input/Output Signals of the AML System (TR-300XL-4)
- Diagram of the AML System (TR-150XL-4)
- Input/Output Signals of the AML System (TR-150XL-4)
- [OPERATION]
- Functions of and How to Use User Mode (TR-450XL-4/TR-500XL-4)
- Mode Structure
- Configuration and Functions of the AML System
- Names and Functions of AML Main Unit Parts
- Functions of and How to Use User Mode (TR-300XL-4)
- Mode Structure
- Configuration and Functions of the AML System
- Names and Functions of AML Main Unit Parts
- Functions of and How to Use User Mode (TR-150XL-4)
- Mode Structure
- Configuration and Functions of the AML System
- Names and Functions of AML Main Unit Parts
- [ADJUSTMENT AND MAINTENANCE]
- General: Adjustment Mode and Maintenance Mode
- Keys and Switches for Adjustment and Maintenance
- Mode Structure and Menu
- Method of Shifting Modes
- Required Adjustment After AML System Parts Replacement
- Functions of and How to Use Adjustment Mode
- Adjustment Procedures
- Other Functions and How to Use Them
- Functions of and How to Use Maintenance Mode
- Program Version Display
- Data ID Number Display
- Di Check
- Error Message
- Display of Error Message
- How to Read the Error Message
- How to Read the Error History
- Disassembly of AML Main Unit
- Removing Front Panel/Display Board
- Removing Rear Panel/Connector Board /Current Output Board
- Removing CPU Board/Analog Board /Power Board
- [INFORMATION AND DATA]
- Adjustment Value Table
- MDT (Multiplex Data Transmitter ) Input/Output Nos. and Corresponding Signals
- Checking the Detectors (TR-300XL-4)
- Boom Length Detector
- Boom Angle Detector
- Swing Angle Detector
- Fuses
- Replacing the Clock Battery
- History of revision
- Publication W303-0256E (224 pages)
- Foreword
- Structure and function
- System Configuration
- Structure of MDT
- Check functions
- Troubleshooting
- Check procedures
- Error code list
- Check chart
- Disassembly and reassembly
- Connection diagram for connectors
- Input/output signal lists
- Data table
- One-to-one input/output system
- Parking lamp
- Parking alarm
- History of revision
- AXLE / Publication W561-0091E (120 pages)
- Foreword
- Structure
- Torque converter
- Transmission
- Function
- Torque converter
- Transmission
- Troubleshooting
- Power cannot be transmitted
- Power droop. (Speed cannot increase.)
- Oil temperature rises abnormally
- Disassembly
- Torque converter
- Transmission
- Reassembly
- Torque converter
- Transmission
- Oil
- Recommended oil
- Oil changing procedure
- Test
- Operational check
- Pressure measurement
- Stall test
- Maintenance standards
- Overhaul interval
- Replacement interval of important parts
- Part replacement standards
- History of revision
- Axle Assembly
- Dismounting
- Disassembly
- Cleaning
- Differential Assembly
- Dismounting
- Disassembly
- Cleaning
- Parking Brake
- Structure
- Disassembly
- Check
- Adjustment
- Test for No-spin differential
- Test with wheels jacked up
- Test by traveling
- Abnormal conditions during traveling
Also in this set
- Schematics (1 file, 9 pages)
- Load charts (1 file, 2 pages)
- Technical data (2 files, 27 pages)
- Diagnostic documents and software (5 files, 28 pages)
- Inspection forms (1 file, 31 pages)
- Component manuals (2 files, 68 pages)
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