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Tadano GR-750XL-2 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 882

File Size: 37.43 MB (Speed Download Link)

File Count: 3 PDF files

Brand: Tadano

Model: GR-750XL-2

Equipment Type: Rough Terrain Crane

Book No: GR-750XL-2-S1(U)-1E

Manuals Included: 2 separate publications

Type of Document: Service Manual

Serial No.: 547121

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

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Tadano GR-750XL-2 Rough Terrain Crane Service Manual

A Tadano GR-750XL-2 is a single-cab rough terrain crane. It has a telescopic boom and outriggers, and it works on uneven ground where a truck crane can't get in. When one of these comes into the shop out of warranty, or arrives with no paperwork, the technician needs the workshop procedures before pulling anything apart. That's what this service manual is for.

What this manual helps you do

  • Diagnose faults in the hydraulic power generating system, from pump output to circuit behavior.
  • Rebuild outrigger, swing, boom elevating and boom telescoping components using the repair procedures.
  • Adjust the winch system and verify the results against the manual's test steps.
  • Troubleshoot the control system, safety system and electric system with the fault information a service manual like this usually carries.
  • Replace parts in the driving power transmission, steering, brake and suspension systems with the removal and installation steps in front of you.

Who this is for

Crane service technicians, rental fleet mechanics and independent repair shops who fix these machines in-house. It also suits dealer technicians and plant maintenance staff who need a workshop reference for a GR-750XL-2 or GR-600XL-2.

FAQ

Q: What do I receive and how is it organised?

A: You get the set of 2 manuals as 3 PDF files, 882 pages in total, in English. The main manual is Publication GR-750XL-2-S1(U)-1E, Serial No. 547121 (818 pages), and the second is Publication W561-0161E (64 pages). The text is searchable and copyable, so you can jump straight to a system or a term.

Q: Which machine does it fit?

A: It is written for the GR-750XL-2, and the same manual also covers the GR-600XL-2. The main manual cover carries serial number 547121.

Q: How does it fit the job I'm doing?

A: The sections run by system, from hydraulic power generation through outriggers, swing, boom, winch, control, electric, drive, steering, brakes and suspension. Find the system you're working on and follow the procedure for that assembly.

Open the section for the system you're working on and you have the procedures for the repair in hand.

Click here to view the preview (PDF)

Does this manual fit your machine?

Model Serial No.
GR-750XL-2 547121

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

Models covered by this manual

This service manual is also used for one further Rough Terrain Crane model: GR-600XL-2. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Publication GR-750XL-2-S1(U)-1E / Serial No. 547121 (818 pages)
    • Safety
      • Fundamental cautions
      • Cautions in working
      • Cautions in operation
    • Foreword
      • Applicable spec. and serial number
      • Separate service manual
      • External view
    • (B) Hydraulic Power Generating System
      • B-1 Hydraulic Power GeneratingSystem
      • B-2 Hydraulic Pump (Double Variable Displacement Pump)
      • B-3 Hydraulic Pump (Double Gear Pump)
    • (C) Outrigger System
      • C-1 Outrigger System
      • C-2 Solenoid Control Valve (Outrigger)
      • C-3 Solenoid Valve (Slide/Jack) (UCHIDA)
    • (D) Swing System
      • D-1 Swing System
      • D-2 Hydraulic Pilot Control Valve (Swing)
      • D-3 Hydraulic Motor (Swing)
    • (E) Boom Elevating System
      • E-1 Elevating System
      • E-2 Elevating Cylinder
      • E-3 Counterbalance Valve (Elevating)
    • (F) Winch System
      • F-1 Winch System
      • F-2 Winch
      • F-3 Hydraulic Motor (Winch)
    • (G) Boom Telescoping System
      • G-1 Telescoping System
      • G-2 Boom (Five-Section Boom)
      • G-4 Telescoping Cylinder
    • (H) Safty System
      • H-1 Safety System
      • H-2 Boom Length and Angle Detector
      • H-3 Outrigger Extension Length Detector
    • (L) Control System
      • L-1 Control Device
      • L-2 Shift Switch
      • L-3 Solenoid Valve (Air)
    • (N) Electric System
      • N-1 Display Control Unit (DCU)
      • N-2 Combination Meter
      • N-3 Signal Transmitter (STM-E)
    • (R) Driving Power Transmission System
      • R-1 Driving Power Transmission System
      • System description
    • (S) Steering System
      • S-1 Steering System
      • S-2 Priority Valve
      • S-3 Orbitrol
    • (T) Brake System
      • T-1 Brake System
      • T-2 Brake Valve
      • T-3 Booster
    • (U) Suspension System
      • U-1 Suspension System
      • U-2 Suspension Lock Cylinder
      • U-3 Pilot Check Valve (Suspension Lock Cylinder)
    • History of revision
  • Publication W561-0161E (64 pages)
    • Foreword
      • Applicable crane model
    • Structure
      • Torque converter
      • Transmission
    • Function
      • Torque converter
      • Transmission
    • Troubleshooting
      • Power cannot be transmitted
      • Power drops. (Speed cannot increase.)
      • Oil temperature rises abnormally
    • Disassembly
      • Torque converter
      • Transmission
    • Reassembly
      • Torque converter
      • Transmission
    • Oil
      • Recommended oil
      • Oil changing procedure
    • Test
      • Operational check
      • Pressure measurement
      • Stall test
    • Maintenance standards
      • Overhaul interval
      • Replacement interval of important parts
      • Part replacement standards
    • Torque Converter Circuit
    • History of revision

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