Tadano TR-500XL-3 Rough Terrain Crane Service Manual

A rough terrain crane like the TR-500XL-3 works the sites where a truck crane can't go: soft ground, uneven grade, tight pads. One cab, a telescopic boom, outriggers to level and stabilize. When one of these comes into the shop out of warranty, or with no paperwork, the service manual is what the technician reaches for to get it fixed right.

What this manual helps you do

• Troubleshoot the hydraulic system, from pump and valve checks to cylinder problems on the outriggers and telescoping circuits.
• Rebuild or replace swing, elevating, winch and telescoping components by following the removal and disassembly steps.
• Diagnose electrical faults using the electric equipment, AML and MDT sections along with the system diagrams.
• Adjust and verify brake, steering, transmission and suspension settings against the data, adjustment and check section.
• Check the safety devices after repair so the crane goes back out working as it should.

Who this is for

Crane service technicians, rental fleet mechanics and independent repair shops doing their own repairs. Also dealer technicians and plant maintenance crews who need a workshop reference at the bench or in the yard.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 2 PDF files, 1,269 pages in total, in English. Manual 1 is 1 page, and Manual 2 is the main manual at 1,268 pages, with sections running from general cautions through hydraulic system, outrigger system, drive system, brake system, options and system diagrams.

Q: Which machines does it fit?

A: It's the XL-3 Crane Service Manual for the TR-500XL-3. The same manual also covers the TR-300XL-3, TR-350XL-3 and TR-600XL-3.

Q: How does it fit the job I'm doing?

A: If you're pulling a component, chasing a fault or setting up a system after a repair, the procedures, diagrams and adjustment data are organised by system, so you can go straight to the one you're working on.

If you're repairing a TR-500XL-3 or one of its sister models, this set gives you the workshop procedures and diagrams to take the job from diagnosis through final checks.

Click here to view the preview (PDF)

Models covered by this manual

This service manual is also used for 3 further Rough Terrain Crane models: TR-300XL-3, TR-350XL-3, TR-600XL-3. Check the model and serial number on your data plate before ordering.

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