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Tadano TR-500XL-4 Rough Terrain Crane Full Manual (Operator, Parts, Service, Schematics)

Format: PDF (Printable Document)

File Language: English

File Pages: 2,958

File Size: 153.68 MB (Speed Download Link)

File Count: 15 files (15 PDF)

Brand: Tadano

Model: TR-500XL-4

Equipment Type: Rough Terrain Crane

Manuals Included: Operator Manual (883 pages), Parts Manual (525 pages), Service Manual (1,425 pages), Schematics (1 file), Component manuals (1 file)

Publication No.: Operator Manual: GR-500XL-1-06(U)-1E, GR-500XL-1-O2(U)-1E, GR-500XL-1-O3(U)-1E; Parts Manual: GR-500XL-1-P1(U)-2EJ; Service Manual: SA01-01-2E, GR-500XL-1-S1(U)-1E, W301-0135E

Serial No.: 540384 and up, 540422 and up, 540483, 540378, 540358 and up

Type of Document: Full Manual Set

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

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$ 100

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Tadano TR-500XL-4 Rough Terrain Crane Full Manual (Operator, Parts, Service, Schematics)

A Tadano TR-500XL-4 is a single-cab rough terrain crane with a telescopic boom and outriggers, built to work on uneven job sites. If you're taking one in without any paperwork, this full manual set puts every document for the machine in one download, so the shop, the operators and the parts desk all work from the same source.

What this manual set helps you do

  • Operate the crane safely with the Operation and Maintenance Manual (883 pages), which covers controls, the instrument panel, steering, changing speed range, safety rules and daily checks.
  • Order parts from the Parts Catalog (525 pages), where you'd expect exploded views for the brake system, steering, telescoping system and elevating system.
  • Repair and adjust with the Service Manual (1,425 pages), which has sections on the outrigger system, swing system, boom elevation system, winch system, boom telescoping system and safety system.
  • Trace faults in the hydraulic system and electrical system using the 65 pages of schematics.
  • Check the axle against the 60-page component manual for the Tadano SHP-S16.5 and SHP-S16.5N axle.

Who this is for

A workshop or service company that has just taken on a used TR-500XL-4 gets the most from it. You can open the service manual and schematics at the bench and give the operator manual to whoever runs the crane. A rental fleet manager also benefits, since one set covers the whole machine.

FAQ

Q: What do I receive and how is it organised?

A: You get 15 PDF files with 2,958 pages in total, all in English. The operator manual is in 5 files, the parts manual in 2, the service manual in 6, and the schematics and axle component manual are one file each.

Q: Which machine does it fit?

A: It is for the Tadano TR-500XL-4 rough terrain crane. The main manual cover shows serial numbers 540384 and up, and 540422 and up, so check your machine's plate against those.

Q: How does it help with taking over a crane that has no paperwork?

A: You get the operating instructions, parts identification, repair procedures and drawings in one download. That means one purchase gives you the operator, the mechanic and the parts desk what each of them needs.

Start with the serial number check, then download the set and put the right file in front of each person who works on the crane.

Does this manual fit your machine?

Model Serial No.
TR-500XL-4 540384 and up, 540422 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

Operator Manual Table of Contents

883 pages, 5 files

  • Publication GR-500XL-1-O2(U)-1E / Serial No. 540384 and up, 540422 and up (590 pages)
  • Publication GR-500XL-1-06(U)-1E / Serial No. 540483, 540378 (293 pages)
    • Safety Rules
    • Warning Labels
    • Preface
    • Servicing and Ordering Parts
    • Directional Terms
    • Components
    • Layout of Controls
    • Terminology
    • [TRAVELING]
    • Traveling Procedure
    • Crane Operator's Cab
    • How to Read the Instrument Panel
    • Starting and Stopping the Engine
    • Changing Drive Mode
    • Changing Speed Range
    • Brakes
    • Steering
    • Lighting and Other Switches
    • Tires
    • Air Conditioner (Option)
    • Equipment Inside the Cab
    • Equipment Outside the Cab
    • Emergency Procedures
    • [OPERATION]
    • Crane Operation Procedure – Summary
    • How to Read the Performance Data Plate
    • Load Moment Indicator (AML)
    • Other Safety Devices
    • Suspension Lock
    • Operating the PTO and Warming Up the Machine
    • Outriggers
    • Adjusting Control Levers
    • Hoisting (for 2M2D Specification)
    • Hoisting (for 1M1D Specification)
    • Telescoping the Boom (for 2M2D Specification)
    • Telescoping the Boom (for 1M1D Specification)
    • Elevating the Boom
    • Swinging the Boom
    • On-rubber Operation
    • Removing and Stowing the Main Hook Block
    • Reeving Wire Rope
    • Single Top (Option)
    • Jib
    • [INSPECTION AND MAINTENANCE]
    • Inspection and Maintenance
    • Pre-Operational and Periodic Inspection
    • Safety Parts Requiring Regular Replacement
    • Greasing
    • Gear Oil
    • Engine
    • Engine Cooling System
    • Torque Converter System
    • Fuel System
    • Brake System
    • Tires and Wheels
    • Hydraulic System
    • Swing System
    • Electrical System
    • Wire Ropes
    • [INFORMATION AND DATA]
    • Major Specifications
    • Oils and Greases
    • Consumable Parts
    • Hand Signals

Parts Manual Table of Contents

525 pages, 2 files

  • Publication GR-500XL-1-P1(U)-2EJ / Serial No. 540358 and up (524 pages)
    • Generator
    • Gear System
    • Elevating System
    • Telescoping System
    • Steering
    • Power
    • Brake System
    • Mounting Parts
    • Accessories Tools
    • Tank
    • Piping Lower
    • Piping Upper
    • Hydraulic Pressure
    • Outrigger
    • Piping Swing
    • Cylinder Elevating
    • Winch System
    • Piping Winch Main
  • Manual 2 (1 pages)

Service Manual Table of Contents

1,425 pages, 6 files

  • Publication SA01-01-2E (447 pages)
    • Foreword
    • (B) Hydraulic Power Generating System
    • (C) Outrigger System
    • (D) Swing System
    • (E) Boom Elevating System
    • (F) Winch System
    • (G) Boom Telescoping System
    • (H) Safety System
    • (L) Control System
    • (S) Steering System
    • (T) Brake System
    • (U) Suspension System
    • (Y) Data, Adjusting and Checks
    • (Z) System Diagrams
    • History of revision
    • Contents of Information
    • Hydraulic System Troubleshooting
    • Dismounting and Remounting
    • Disassembly and Reassembly
    • Sealing Parts
    • Piping Procedure
    • Machine Elements
    • Hydraulic Oil
  • Publication GR-500XL-1-S1(U)-1E / Serial No. 540358 and up (327 pages)

    Same chapters as the edition above (another edition or language of this manual).

  • Publication W301-0135E (163 pages)
    • Foreword
      • Applicable spec. No
    • Components of the AML (AML-L C) Main Unit
      • Panel
      • Internal view and name plate
      • Internal block diagram
    • Input/Output Signals of the AML System (TR-450XL-4/TR-500XL-4)
    • Diagram of the AML System (TR-300XL-4)
    • Input/Output Signals of the AML System (TR-300XL-4)
    • Diagram of the AML System (TR-150XL-4)
    • Input/Output Signals of the AML System (TR-150XL-4)
    • [OPERATION]
    • Functions of and How to Use User Mode (TR-450XL-4/TR-500XL-4)
      • Mode Structure
      • Configuration and Functions of the AML System
      • Names and Functions of AML Main Unit Parts
    • Functions of and How to Use User Mode (TR-300XL-4)
      • Mode Structure
      • Configuration and Functions of the AML System
      • Names and Functions of AML Main Unit Parts
    • Functions of and How to Use User Mode (TR-150XL-4)
      • Mode Structure
      • Configuration and Functions of the AML System
      • Names and Functions of AML Main Unit Parts
    • [ADJUSTMENT AND MAINTENANCE]
    • General: Adjustment Mode and Maintenance Mode
      • Keys and Switches for Adjustment and Maintenance
      • Mode Structure and Menu
      • Method of Shifting Modes
    • Required Adjustment After AML System Parts Replacement
    • Functions of and How to Use Adjustment Mode
      • Adjustment Procedures
      • Other Functions and How to Use Them
    • Functions of and How to Use Maintenance Mode
      • Program Version Display
      • Data ID Number Display
      • Di Check
    • Error Message
      • Display of Error Message
      • How to Read the Error Message
      • How to Read the Error History
    • Disassembly of AML Main Unit
      • Removing Front Panel/Display Board
      • Removing Rear Panel/Connector Board /Current Output Board
      • Removing CPU Board/Analog Board /Power Board
    • [INFORMATION AND DATA]
    • Adjustment Value Table
    • MDT (Multiplex Data Transmitter ) Input/Output Nos. and Corresponding Signals
    • Checking the Detectors (TR-300XL-4)
      • Boom Length Detector
      • Boom Angle Detector
      • Swing Angle Detector
    • Fuses
    • Replacing the Clock Battery
    • History of revision
  • Publication W303-0256E (224 pages)
    • Foreword
      • Applicable spec. No
    • Structure and function
      • System Configuration
      • Structure of MDT
      • Check functions
    • Troubleshooting
      • Check procedures
      • Error code list
      • Check chart
    • Disassembly and reassembly
      • MDT main unit
      • Connector
    • Connection diagram for connectors
    • Input/output signal lists
    • Data table
      • One-to-one input/output system
      • Parking lamp
      • Parking alarm
    • History of revision
  • Publication W303-0257E (264 pages)

    Same chapters as the edition above (another edition or language of this manual).

Also in this set

  • Schematics (1 file, 65 pages)
  • Component manuals (1 file, 60 pages)
    • Tadano SHP-S16.5 + SHP-S16.5N Axle

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