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ZF TC2 12 AS 2740 Transmission Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 71

File Size: 3.06 MB (Speed Download Link)

File Count: 1 PDF file

Brand: ZF

Model: TC2 12 AS 2740, TC2 for 12 AS 2740

Equipment Type: Transmission

Book No: 4190 751 101

Type of Document: Service Manual

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

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ZF TC2 12 AS 2740 Transmission Service Manual

The ZF TC2 12 AS 2740 is a transmission with a torque converter, selector clutch, retarder and electronic control unit, fitted to cranes and other heavy machines. It's used on Liebherr machines. The service manual is what a tech picks up when the transmission needs to come out, come apart, or be tested after a repair, and the machine is past warranty or came in with no paperwork.

What this manual helps you do

  • Follow the removal and installation steps for the transmission mounting and the TC2/engine connection.
  • Rebuild the selector clutch, converter, turbine shaft and converter housing using the repair instructions.
  • Check tightening torques, adjustment data and the table of springs before you close things up.
  • Find the right special tools and consumables for the job before you start.
  • Verify your work with the pressures and measuring points chapter and the After-Sales Function Test for the TC2 unit.

Who this is for

A crane service technician or rental fleet mechanic who has to repair a TC2 transmission in-house. It also suits an independent repair shop taking in a Liebherr machine with this transmission, or plant maintenance staff doing their own rebuilds.

FAQ

Q: What do I receive and how is it organised?

A: You get one PDF file, 71 pages, in English. It runs from the preface and repair instructions through the clutch actuator, oil tank, oil filter, control unit and retarder, and ends with the function test.

Q: What does it fit?

A: It's the ZF TC2 12 AS 2740 transmission, also written TC2 for 12 AS 2740. The publication number is 4190 751 101, edition 2003-07, titled TC2 Transmission Repair Manual.

Q: How does it fit my job?

A: If you're pulling, rebuilding or testing this transmission, the manual follows that order. You get the general repair rules and torque tables up front, then the component work, then the pressure checks and final function test.

Download it, put it on the bench laptop, and work through the rebuild with the torque, adjustment and test data in front of you.

Click here to view the preview (PDF)

📘 Show Index

Table of Contents:

  • Copyright by ZF, Edition: 2003-07
  • Preface
  • Important information
  • Instructions for repairs
  • Tightening torques
  • Recoding from DIN to ISO standards
  • Consumables
  • Adjustment data
  • Table of springs
  • Special tools
  • TC2/engine
    • Disassembly
    • Assembly
  • Transmission mounting
    • Draining oil from transmission
  • Oil tank for TC2 oil supply
    • Removal
    • Fitting
  • Clutch actuator
    • Disassembly
    • Assembly
  • TC2/transmission
    • Disassembly
    • Assembly
  • Selector clutch
    • Disassembly
    • Assembly
  • Converter
    • Disassembly
    • Installation
    • Adjustment of axial play
  • Turbine shaft
    • Disassembly
    • Assembly
  • Oil filter
    • Disassembly
    • Assembly
  • Control unit
    • Removal and disassembly
    • Assembly and installation
  • Retarder
    • Removal and disassembly
    • Assembly and installation
  • Converter housing
    • Oil feed flange
    • Gear pump and wiring harness
    • Converter housing
  • Pressures and measuring points
    • Retarder
    • Lock-up clutch
  • After-Sales Function Test, TC2 unit

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