ZF Sachs 430 mm clutch for AS Tronic Transmission Service Manual

A 430 mm clutch for the AS Tronic sits between the engine and the transmission on a heavy machine. It transmits drive and lets the automated gearbox shift without the driver working a pedal. When it wears, slips or won't release, the person who picks up this service manual is usually the one fixing it in-house, out of warranty, with the clutch coming out on the bench.

What this manual helps you do

• Follow the removal and installation steps for the clutch so it comes out and goes back in the right order.
• Check wear and condition during inspection and adjustment, before you decide to reuse or replace a part.
• Rebuild the clutch using the disassembly and assembly procedures.
• Troubleshoot slipping, dragging or poor release by working from the description and function of the clutch.
• Set up the clutch correctly on refit so the AS Tronic can shift as intended.

Who this is for

A crane service technician, rental fleet mechanic or independent repair shop doing their own clutch work. It also suits a dealer technician who needs the procedures at the bench, and plant maintenance staff looking after machines with this gearbox.

FAQ

Q: What do I receive and how is it organised?

A: You get 1 PDF file, 30 pages, in English. The text is searchable and copyable, so you can jump straight to a procedure or a term.

Q: Which component does it fit?

A: It is for the ZF Sachs 430 mm clutch used with the AS Tronic transmission. The title on the manual reads "430 mm AS Tronic Clutch Service Information".

Q: How does it fit the job I'm doing?

A: It is the complete workshop document for this clutch. If you're pulling it, rebuilding it or chasing a fault, you'd expect to find the procedures you need for that work in one short file.

If you're working on this clutch, open the PDF at the bench and follow it step by step through the job.

Click here to view the preview (PDF)

Table of Contents:

General outline of the sections covered in a service manual of this type. Actual chapter numbering and section names vary by model and edition.

• Foreword and safety information
• General information and specifications
• Description and function
• Removal and installation
• Disassembly and assembly
• Clutches, shafts and gear sets
• Hydraulic control
• Electronic control
• Inspection and adjustment
• Troubleshooting
• Service data

ZF Sachs PDF Manuals

All Crane Manuals