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Bobcat T35105LB VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B41611001-B41699999)

Format: PDF (Printable Document)

File Language: English

File Pages: 882

File Size: 32.57 MB (Speed Download Link)

Brand: Bobcat

Model: T35105LB VersaHANDLER® TTC, Telescopic Handler

Book No: 7283190

Serial No: SN B41611001-B41699999

Type of Document: Service Manual

Categories: ,

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Bobcat T35105LB VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B41611001-B41699999)

A T35105LB VersaHANDLER is a telescopic handler you'll see on construction sites and farm yards doing lift-and-place work, pallet handling, fork work, and bucket duty where a skid steer or CTL just can't reach. The service manual is what I pull in the shop when I'm chasing hydraulic issues, boom wear, or electrical gremlins, same way I do with Cat or Deere telehandlers. People reach for this when the machine is out of warranty and they need real repair info, not safety stickers and daily checks. If you're trying to actually fix or rebuild something on the T35105LB, this is the book.

What this manual helps you do

  • Diagnose hydraulic problems in the boom and stabilizers, and pressure-test the circuits with proper test port locations and specs
  • Trace and troubleshoot electrical faults using wiring diagrams for the T35105LB, including sensors, switches, and safety interlocks
  • Follow teardown and reassembly steps for major components like the boom sections, steering, axles, and hydrostatic drive parts
  • Check and set adjustments on linkages, boom wear pads, chains, and reliefs so the handler lifts and holds like it should
  • Verify service intervals, fluid types, and bleed procedures after component replacement or hose work

Who this is for

This is for a shop mechanic, field tech, rental fleet, or owner-operator working on a Bobcat T35105LB in the B41611001 to B41699999 serial range. If you just want basic operation, controls, or daily maintenance, you want the operator's handbook instead.

FAQ

Q: Is this a searchable PDF and are the wiring diagrams readable?

A: These manuals are usually vector or high-resolution scans, so you can search text and zoom in on wiring diagrams clearly on a laptop or tablet.

Q: Will this cover my exact machine?

A: It's written for T35105LB units in the B41611001-B41699999 serial range. If your plate falls in that window, this is the right one.

Q: Is this the right document if I'm planning a boom or hydraulic repair?

A: Yes, this is the workshop service manual, which is what you want for real repair work, diagnostics, and specs.

Bottom line: If you own or service a Bobcat T35105LB in that serial range and you're doing actual repairs, this is the right manual. If you only need how to run it, skip this and get the operator's book.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
      • Safe Operation Is The Operator’s Responsibility
      • Safe Operation Needs A Qualified Operator
      • Avoid Silica Dust
      • Dismantling And Disposal
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Welding And Grinding
      • Fire Extinguishers
    • PUBLICATIONS AND TRAINING RESOURCES
    • SERIAL NUMBER LOCATION
      • Telescopic Handler Serial Number
      • Engine Serial Number
      • Other Serial Numbers
    • DELIVERY REPORT
    • BOBCAT TELESCOPIC HANDLER IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE TELESCOPIC HANDLER
      • Procedure
    • OPERATOR CAB
      • Description
      • Cab Door
      • Cab Door Window
      • Rear Cab Window
      • Cab Light
    • TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TOWING THE TELESCOPIC HANDLER
      • Procedure
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Replacing Filter Elements
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing The Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Pre-Filter
      • Fuel Filter
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC / HYDROSTATIC SYSTEM
      • Checking And Adding Fluid
      • Removing And Replacing Hydraulic Fluid
      • Removing And Replacing Hydraulic / Hydrostatic Filter
      • Fill / Breather Cap
    • AXLES (FRONT AND REAR)
      • Checking And Adding Oil (Planetary Carrier)
      • Removing And Replacing Oil (Planetary Carrier)
      • Checking And Adding Oil (Rear Differential)
      • Removing And Replacing Oil (Rear Differential)
      • Checking And Adding Oil (Front Differential)
      • Removing And Replacing Oil (Front Differential)
      • Checking And Adding Oil (Reduction Box)
      • Removing And Replacing Oil (Reduction Box)
    • LUBRICATING THE TELESCOPIC HANDLER
      • Lubrication Locations
      • Front Pads Lubrication
      • Rear Pads Lubrication
    • ATTACHMENT CARRIER
      • Inspection And Maintenance
    • TIRE MAINTENANCE
      • Wheel Nuts
      • Rotating
      • Wheel Replacement
      • Mounting
      • Pressure
    • APPROVED BOOM STOP
      • Installing The Approved Boom Stop
      • Removing The Approved Boom Stop
    • ENGINE COVER
      • Opening And Closing
    • CHAIN CHECKING AND ADJUSTING PROCEDURE
      • Checking / Adjustment Procedure
      • Extension / Retraction Chain Wear Check
    • STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER
      • Procedure
    • EMERGENCY EXIT
      • Rear Window
    • TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
    • LIFTING THE TELESCOPIC HANDLER
      • Procedure
    • REMOTE START TOOL (SERVICE TOOL) KIT – 6987761
      • Remote Start Tool (Service Tool) – 7022042
      • Telescopic Handler Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
      • Remote Start Procedure
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting Chart
      • Tightening Procedures
      • Test Coupler Location
    • BOOM CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SELF-LEVELING (COMPENSATION) CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • EXTENSION CYLINDER
      • Cylinder Group Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • TILT CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • STEERING CYLINDER (FRONT)
      • Removal
      • Installation
      • Disassembly
      • Assembly
    • STEERING CYLINDER (REAR)
      • Removal
      • Installation
      • Disassembly
      • Assembly
    • PARKING BRAKE
      • Valve Removal And Installation (Standard)
      • Valve Removal And Installation (Italian)
      • Valve Removal And Installation (German)
      • Brake Relief Valve Removal And Installation
    • ACCUMULATORS
      • Accumulators Pressure Relief
      • Parking / Service Brake Accumulator Removal And Installation
      • Boom Lift Valve Accumulator Removal And Installation
    • BRAKE VALVE
      • Removal And Installation
    • STEERING MODE VALVE BLOCK
      • Removal And Installation
    • GEAR PUMP
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • GEAR PUMP (TESTING)
      • Fan Gear Pump Direct Test
      • Steering And Valve Gear Pump Direct Test
    • FAN MOTOR
      • Removal And Installation
      • Parts Identification (Single Speed Version) (Standard)
      • Disassembly And Assembly (Single Speed Version) (Standard)
      • Parts Identification (Variable Speed Version) (Optional)
      • Disassembly And Assembly (Variable Speed Version) (Optional)
      • Parts Identification (Variable Speed Version) (Optional)
      • Parts Identification (Variable Speed Version) (Optional)
      • Disassembly And Assembly (Variable Speed Version) (Optional)
    • FAN MOTOR (VARIABLE SPEED FAN MOTOR TESTING)
      • Description
      • Testing
    • HYDRAULIC FLUID RESERVOIR
      • Removal And Installation
    • STEERING VALVE
      • Removal And Installation
    • STEERING VALVE (TESTING)
      • Testing The Steering Valve Main Relief Valve
    • HYDRAULIC CONTROL VALVE (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Troubleshooting Chart (Solenoid Valves)
      • Valve Section Troubleshooting
      • Troubleshooting Chart (Control Valve)
      • Removal And Installation
      • Parts Identification
      • Section Removal
      • Section Disassembly And Assembly
      • Inlet Section Disassembly And Assembly
    • HYDRAULIC CONTROL VALVE (FOR MODELS S/N xxxx16001 & ABOVE)
      • Troubleshooting Chart (Solenoid Valves)
      • Valve Section Troubleshooting
      • Troubleshooting Chart (Control Valve)
      • Removal And Installation
      • Section Removal
      • Section Disassembly And Assembly
      • Inlet-Outlet Valve Section Disassembly And Assembly
      • End Housing Disassembly And Assembly
    • MAIN RELIEF VALVE (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Testing
      • Adjusting
    • MAIN RELIEF VALVE (FOR MODELS S/N xxxx16001 & ABOVE)
      • Testing
      • Adjusting
    • PORT RELIEF VALVES (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Removal And Installation
    • PORT RELIEF VALVES (FOR MODELS S/N xxxx16001 & ABOVE)
      • Removal And Installation
    • SAFETY VALVE (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Removal And Installation
    • DIVERTER VALVE (FOR MODELS S/N xxxx16001& ABOVE)
      • Removal And Installation
    • SELF LEVELING VALVE
      • Removal And Installation
    • AUXILIARY HYDRAULIC FLOW
      • Testing the Auxiliary Hydraulic Flow
    • STABILIZER CONTROL VALVE (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Removal
      • Installation
      • Parts Identification
      • Disassembly
      • Solenoid Testing
      • Assembly
    • STABILIZER CONTROL VALVE (FOR MODELS S/N xxxx16001 & ABOVE)
      • Removal
      • Installation
      • Disassembly
      • Solenoid Testing
      • Assembly
    • STABILIZER CYLINDER
      • Removal
      • Parts Identification
      • Disassembly
      • Assembly
      • Installation
    • FRAME LEVELING CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • FRAME LEVELING RELIEF VALVE
      • Removal And Installation
  • HYDROSTATIC SYSTEM
    • HYDROSTATIC SYSTEM INFORMATION
      • Troubleshooting Chart
      • Test Coupler Location
    • OIL COOLER
      • Description
    • HYDROSTATIC DRIVE MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Inspection
      • Assembly
    • HYDROSTATIC PUMP
      • Removal And Installation
      • Parts Identification
      • Shaft Disassembly
      • Relief Valves Disassembly And Assembly
      • Charge Pump Disassembly
      • Piston Pump Disassembly
      • Solenoid Block Disassembly
      • Inspection
      • Piston Pump Assembly
      • Charge Pump Assembly
      • Solenoid Block Assembly
      • Shaft Assembly
    • CHARGE PRESSURE
      • Description
      • Testing And Adjusting
    • MULTIFUNCTION VALVES
      • Description
      • Testing
  • DRIVE SYSTEM
    • TROUBLESHOOTING
      • Chart
    • AXLE AND DIFFERENTIAL (FRONT)
      • General Information
      • Planetary Carrier Parts Identification
      • Planetary Carrier Disassembly
      • Steering Knuckle And Drive Axle Parts Identification
      • Steering Knuckle Disassembly
      • Drive Axle Disassembly
      • Brake System Parts Identification
      • Brake System Disassembly
      • Differential Parts Identification
      • Differential Disassembly
      • Bevel Pinion Parts Identification
      • Bevel Pinion Disassembly
      • Bevel Pinion Assembly
      • Differential Assembly
      • Differential Assembly
      • Brake System Assembly
      • Drive Axle Assembly
      • Steering Knuckle Assembly
      • Planetary Carrier Assembly
    • AXLE AND DIFFERENTIAL (REAR)
      • General Information
      • Planetary Carrier Parts Identification
      • Planetary Carrier Disassembly
      • Steering Knuckle And Drive Axle Parts Identification
      • Steering Knuckle Disassembly
      • Differential And Bevel Pinion Parts Identification
      • Differential Disassembly
      • Bevel Pinion Disassembly
      • Bevel Pinion Assembly
      • Differential Assembly
      • Steering Knuckle Assembly
      • Planetary Carrier Assembly
    • FRONT AXLE
      • Removal
      • Installation
    • AXLE TOE-IN
      • Adjustment
    • STEERING ANGLE ADJUSTMENT
      • Adjustment
    • PARKING BRAKE
      • Removal, Disassembly And Assembly
    • REDUCTION BOX
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • DRIVESHAFT
      • Removal And Installation
    • SERVICE BRAKE
      • Description
      • Bleeding The Brake Circuit
    • REAR AXLE
      • Removal
      • Installation
  • MAINFRAME
    • OPERATOR CAB
      • Removal And Installation
    • OPERATOR SEAT
      • Removal And Installation
    • BOOM ASSEMBLY
      • Removal And Installation
    • BOOM TRAY
      • Removal And Installation
    • END BOOM
      • Removal
      • Installation
    • INTERMEDIATE BOOM
      • Removal
      • Installation
    • WEAR PADS (FRONT)
      • Boom Wear Pad Checking
      • Removal
      • Installation
    • WEAR PADS (REAR)
      • Boom Wear Pad Checking
      • Removal
      • Installation
    • ENGINE COVER
      • Gas Cylinder Removal And Installation
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • ATTACHMENT CARRIER (QUICK-TACH)
      • Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
    • FENDER
      • Removal And Installation
    • STEERING COLUMN COVER
      • Removal And Installation
    • DASH COVER
      • Removal And Installation
    • JOYSTICK PANEL
      • Removal And Installation
    • STABILIZER FRAME
      • Removal And Installation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Cab Harness Connectors
      • Engine Harness Connectors
      • Engine Frame Harness Connectors
      • DEF Harness Connectors
      • Mainframe Harness Connectors
      • Troubleshooting Chart
      • Description
      • Fuses And Relay Location / Identification
    • BATTERY
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Checking
      • Belt Replacement
      • Removal And Installation
    • STARTER
      • Testing
      • Removal And Installation
    • LIGHTS
      • Rear Light Removal And Installation
      • Front Light Removal And Installation
      • Rear Work Light Removal And Installation
    • SIGNAL LEVER
      • Removal And Installation
    • DISPLAY
      • Removal And Installation
    • INSTRUMENT PANEL
      • Removal And Installation
    • BOOM ANGLE SENSOR
      • Removal And Installation
    • FRONT WIPER MOTOR
      • Removal And Installation
    • TOP WIPER MOTOR
      • Removal And Installation
    • REAR WIPER MOTOR
      • Removal And Installation
    • PEDAL ASSEMBLY
      • Removal And Installation
    • INCHING SENSOR
      • Removal And Installation
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting Remote Start Tool (Service Tool) – 6987761
    • FUEL LEVEL SENDER
      • Removal And Installation
    • JOYSTICK
      • Removal And Installation
    • LLMI / LLMC SYSTEM
      • System Components Identification
      • LLMS Removal
      • LLMS Installation
      • LLMC Removal And Installation
    • TRAVEL DIRECTION LEVER
      • Removal And Installation
    • CONTROLLERS
      • Description
      • Gateway Controller
      • Drive Controller
      • Workgroup Controller
      • Display Controller
      • LLMI Controller
      • LLMC Controller
      • Engine Controller
      • Dosing Controller
    • MAINTENANCE CLOCK
      • Description
      • Setup
      • Reset
    • CALIBRATION
      • Calibrating The Hydrostatic Pump
      • Calibrating The Boom Angle Sensor
      • Calibrating The Lift Coils
      • Calibrating The Inching Sensor
      • Calibrating The Frame Leveling Sensor
      • Calibrating The LLMI / LLMC System
      • LLMC Calibration Test
      • System Failure Reports
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Sensor Location
      • Troubleshooting
      • Removal And Installation
    • ENGINE BAY ASSEMBLY
      • Removal And Installation
    • ENGINE SPEED CONTROL
      • Removal And Installation
    • EXHAUST PIPE
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Hydraulic Oil Cooler / Intercooler / Radiator Removal And Installation
      • Expansion Tank Removal And Installation
      • Cooling System Check
      • Cooling System Inspection
    • SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM
      • Description
      • Diesel Exhaust Fluid (DEF) / AdBlue® Level
      • DeSOX Process
      • SCR System Codes
      • Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality
      • SCR System Component Tampering
      • EGR Impeded
      • Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption
      • SCR Removal And Installation
      • Dosing Module Removal And Installation
    • DIESEL OXIDATION CATALYST (DOC)
      • Removal And Installation
    • EXHAUST GAS RECIRCULATION (EGR) SYSTEM
      • Description
    • TURBOCHARGER
      • Description
    • DIESEL EXHAUST FLUID (DEF) TANK
      • Removal And Installation
      • DEF Tank Fan Removal And Installation
      • Coolant Valve Removal And Installation
      • Dosing Control Unit (DCU) Removal And Installation
      • Supply Module Removal And Installation
      • Supply Module Filter Removal And Installation
    • FUEL COOLER
      • Removal And Installation
  • HEATING, VENTILATION, AIR CONDITIONING (HVAC)
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filter
      • A/C System Water Condensate Rubber Valves
      • Belt Adjustment
      • Belt Replacement
      • Cleaning The Condenser
      • Air Conditioning Lubrication
      • Air Conditioning Service Chart
    • A/C SYSTEM TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Does Not Operate At All, Or Operates Improperly
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
    • SYSTEM CHARGING AND RECLAMATION
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
      • Clutch Disassembly And Assembly
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Removal And Installation
    • PRESSURE SWITCH
      • Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
  • SPECIFICATIONS
    • T35.105(A)(B) TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams – 20” Wheels
      • Visibility Diagrams – 24” Wheels
    • T36.120SL(A)(B) TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams – 20” Wheels
      • Visibility Diagrams – 24” Wheels
    • LIFTING AND TIE-DOWN SPECIFICATIONS
      • Lifting
      • Tie Down
    • MACHINE TORQUE SPECIFICATIONS
      • Axle
      • Boom
      • Reduction Box
      • Drive Motor
      • Engine
      • Hydraulic Pump
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque for General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • O-ring Flare Fitting
      • Port Seal Fitting
    • HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Drive Tools
      • Electrical Tools
      • Special Drive Tools
  • ALPHABETICAL INDEX

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