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Bobcat UV34XL Utility Vehicle Service Manual (SN B4LZ11001-B4LZ99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 575

File Size: 16.32 MB (Speed Download Link)

Brand: Bobcat

Model: UV34XL Utility Vehicle

Book No: 7393733

Serial No: SN B4LZ11001-B4LZ99999

Type of Document: Service Manual

Categories: ,

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Bobcat UV34XL Utility Vehicle Service Manual (SN B4LZ11001-B4LZ99999)

The UV34XL is the side-by-side you use to haul feed, pull small trailers, plow snow, and run around the property all day. The service manual is what I pull out when something quits, starts making a new noise, or I've got a weekend window to tear into it before I need it back on Monday. It's written for people turning wrenches, not just driving. If you're chasing real repairs on a UV34XL in the B4LZ11001-B4LZ99999 range, this is the book you're thinking of.

What this manual helps you do

  • Diagnose no-start, poor running, or overheating on the small diesel and its fuel and cooling systems
  • Trace and repair electrical issues using wiring diagrams, from dead lights to charging problems
  • Check and adjust drivetrain components when you have vibration, noise, or drive complaints
  • Follow step-by-step teardown and reassembly for suspension, steering, and brake work
  • Verify and adjust hydraulic and control settings after replacing pumps, valves, or cylinders

Who this is for

This is for an owner-operator, farm shop, small contractor, or rental fleet tech who needs repair procedures, specs, and diagrams for a UV34XL. If you just want to know how to drive it, grease it, and read the dash lights, you want the operator's handbook instead, not this service manual.

FAQ

Q: Is this a searchable PDF, and can I read the wiring diagrams on a laptop?

A: These manuals are usually searchable PDFs, and the wiring diagrams are drawn to be readable when you zoom on a normal laptop screen.

Q: How do I know if it fits my exact machine?

A: If your UV34XL serial number falls between B4LZ11001 and B4LZ99999, this is the correct service manual range.

Q: Is this the right document for maintenance like oil changes only?

A: It will cover that, but it's overkill if you only do basic service. For simple maintenance, the operator's handbook is easier to use.

Bottom line, if you own or work on a Bobcat UV34XL in that serial range and plan to do your own real repairs, this is the yes you're looking for.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Utility Vehicle Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • (UV34) UTILITY VEHICLE IDENTIFICATION
    • (UV34XL) UTILITY VEHICLE IDENTIFICATION
  • SAFETY & MAINTENANCE
    • LIFTING AND BLOCKING THE UTILITY VEHICLE
      • Procedure
    • ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS)
      • Description
    • TRANSPORTING THE UTILITY VEHICLE ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TOWING THE UTILITY VEHICLE
      • Procedure
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Replacing Filter Element
    • ENGINE COOLING SYSTEM
      • Checking Level
      • Cleaning
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Filling The Fuel Tank
      • Removing Air From The Fuel System
      • Fuel Filter
      • Filling A Portable Fuel Container
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil
      • Removing And Replacing Oil And Filter
    • CONTINUOUS VARIABLE TRANSMISSION (CVT)
      • CVT Drying
      • Inspection Of The CVT
    • GEARCASE
      • Checking Transmission Fluid
      • Transmission Fluid
      • Adding Transmission Fluid
      • Removing And Replacing Transmission Fluid
      • Checking Front Gearcase Fluid
      • Front Gearcase Fluid
      • Adding Front Gearcase Fluid
      • Removing And Replacing Front Gearcase Fluid
    • TIRE MAINTENANCE
      • Tires
      • Tire Tread Depth
      • Axle And Wheel Nut Torque
      • Wheel Removal And Installation
      • Mounting
      • Tire Pressure
    • SPARK ARRESTER MUFFLER
      • Cleaning Procedure
    • UTILITY VEHICLE STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
    • STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE
      • Procedure
      • Emergency Exit (When Equipped With Cab)
    • SEAT BELT
      • Inspection And Maintenance
    • LUBRICATING THE UTILITY VEHICLE
      • Lubrication Locations
  • DRIVE SYSTEM
    • BRAKE
      • General Specifications
      • Torque Specifications
      • System Service Notes
      • Noise Troubleshooting
      • System Troubleshooting
      • Hydraulic Brake System Operation
      • System Parts Identification
      • Master Cylinder Removal And Installation
      • Foot Brake Pedal Removal And Installation
      • Bleeding / Fluid Removal And Installation
      • Brake Inspection
      • Brake Pad Inspection
      • Burnishing
    • BRAKE (FRONT)
      • Pad Removal
      • Pad Inspection
      • Pad Assembly / Installation
      • Caliper Removal
      • Caliper Parts Identification
      • Caliper Disassembly
      • Caliper Inspection
      • Caliper Assembly
      • Caliper Installation
      • Disc Runout
      • Disc Inspection
      • Disc Removal And Installation
    • BRAKE (REAR)
      • Caliper Removal
      • Pad Removal
      • Pad Inspection
      • Pad Installation
      • Caliper Parts Identification
      • Caliper Disassembly
      • Caliper Inspection
      • Caliper Assembly
      • Caliper Installation
      • Disc Runout
      • Disc Inspection
      • Disc Removal And Installation
    • TRANSMISSION
      • General Operation
      • System Troubleshooting
      • Shift Lever Removal And Installation
      • Shift Cable Inspecting
      • Shift Cable Adjustment
      • Shift Cable Removal And Installation
      • Removal
      • Installation
      • Parts Identification
      • Transmission Disassembly
      • Gear Cluster Disassembly
      • Snorkel Shaft Removal / Disassembly
      • Bevel Differential Disassembly
      • Bevel Differential Assembly
      • Snorkel Gear Backlash
      • Transmission Assembly
    • DRIVE BELT
      • Removal
      • Installation
      • Belt Inspection
      • Belt Damage
    • CONTINUOUS VARIABLE TRANSMISSION (CVT)
      • CVT System Overview
      • Drive Clutch Operation
      • Driven Clutch Operation
      • CVT Break-In (Drive Belt / Clutches)
      • Maintenance And Inspection
      • Overheating Troubleshooting
      • System Troubleshooting
      • CVT Sealing, Guard And Ducting Components Parts Identification
      • CVT (Outer) Cover Removal And Installation
      • CVT (Inner) Cover Removal And Installation
    • CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVE CLUTCH)
      • Removal And Installation
      • Spring Specifications
      • Parts Identification
      • Disassembly
      • Assembly
    • CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVEN CLUTCH)
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • FINAL DRIVE
      • Description
      • Front Bearing Carrier Removal
      • Front Bearing Removal And Installation
      • Front Bearing Carrier Installation
      • Front Drive Shaft Removal And Installation
      • Rear Carrier Bearing Removal
      • Bearing Removal And Installation
      • Rear Bearing Carrier Installation
      • Rear Drive Shaft Removal And Installation
      • Drive Shaft / CV Joint Handling
      • Outer CV Joint And Boot Removal And Installation
      • Inner Plunging Joint And Boot Removal And Installation
      • Prop Shaft Removal And Installation
      • Front Gearcase Operation
      • Front Gearcase Removal And Installation
      • Front Gearcase Parts Identification
      • Front Gearcase Disassembly / Inspection
      • Front Gearcase Assembly
  • MAINFRAME
    • ROLL OVER PROTECTIVE STRUCTURE (ROPS)
      • Removal And Installation
    • SEAT
      • Seat Back Removal And Installation
      • Seat Plate Removal And Installation
      • Operator Seat Base Removal And Installation
      • Passenger Seat Base Removal And Installation
      • Seat Belt Removal And Installation
    • DASH
      • Front Access Cover Removal And Installation
      • Upper Dash Panel Removal And Installation
      • Control Panel Removal And Installation
      • Storage Panel Removal And Installation
      • Lower Dash Panel Removal And Installation
      • Instrument Cluster Cover Removal And Installation
      • Upper Center Storage Cover Removal And Installation
    • BUMPER COVER
      • Removal And Installation
    • STABILIZER BAR
      • Removal And Installation
    • STEERING COLUMN
      • Description
      • Tilt Steering Shock Removal And Installation
      • Parts Identification
      • Steering Wheel Removal And Installation
      • Steering Wheel / Upper Steering Shaft Removal And Installation
      • Steering Shaft Bearing Replacement
      • Power Steering Unit Removal
      • Power Steering Unit Installation
    • STEERING BOX
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • SHOCKS
      • Rear Shock Removal And Installation
      • Front Shock Removal And Installation
      • Shock Spring Removal And Installation
    • A-ARMS
      • Front Lower A-Arm Removal And Installation
      • Front Upper A-Arm Removal
      • Front Upper A-Arm Installation
      • Rear Lower A-Arm Removal
      • Lower Rear A-Arm Installation
      • Rear Upper A-Arm Removal
      • Rear Upper A-Arm Installation
      • Inspection
      • Ball Joint Removal And Installation
    • TIE ROD
      • Description
      • Removal And Installation
      • Toe Adjustment Procedure
    • TAILGATE
      • Removal And Installation
      • Latch Removal And Installation
      • Latch Removal And Installation (Cont’d)
    • CARGO BOX
      • Removal And Installation
    • FENDER
      • Upper Fender Removal And Installation
      • Lower Fender Removal And Installation
      • Fender Flare Removal And Installation
    • ROCKER PANEL
      • Removal And Installation
    • FRONT WINDOW
      • Removal And Installation
    • DOOR
      • Removal And Installation
    • DOOR LATCH
      • Removal And Installation
      • Adjustment
    • REAR PANEL
      • Removal And Installation
    • SKID PLATE
      • Removal And Installation
    • FLOORPLATE
      • UV34
      • UV34XL
    • AIR DUCTING
      • UV34 And UV34XL Rear Removal And Installation
      • UV34XL Front Duct Removal And Installation
  • ELECTRICAL SYSTEM & ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Troubleshooting
      • Description
      • Fuse And Relay Location
    • BATTERY
      • Removal And Installation
      • Servicing
      • Using A Booster Battery (Jump Starting)
    • CHARGING SYSTEM
      • Current Draw – Key OFF
      • Break Even Test
      • Testing Flow Chart
    • STARTER SYSTEM
      • Solenoid Testing
      • Starter Removal And Installation
      • Starting Testing Flow Chart
    • REGULATOR / RECTIFIER
      • Location
      • Removal And Installation
    • LIGHTS
      • Headlight Removal And Installation
      • Headlight Adjustment
      • Tail Light / Brake Light Removal And Installation
    • ELECTRONIC CONTROL MODULE (ECU)
      • Description
      • Removal And Installation
    • IGNITION COIL
      • Description
      • Testing
      • Ignition Coil Test
      • Removal And Installation
    • ELECTRONIC FUEL INJECTION SENSORS
      • Crank Position Sensor (CPS)
      • Temp / Manifold Absolute Pressure Sensor (T-MAP)
      • Temp / Manifold Absolute Pressure Sensor (T-MAP)
      • Engine Coolant Temperature Sensor (ECT)
      • Accelerator Position Sensor (APS)
      • Oxygen Sensor
    • SWITCH (HEADLIGHT)
      • Location
      • Removal And Installation
      • Testing
    • SWITCH (BRAKE LIGHT)
      • Description
      • Location
      • Removal And Installation
      • Testing
    • SWITCH (AWD / 2WD / TURF)
      • Location
      • Removal And Installation
      • Testing
    • SWITCH (KEY)
      • Location
      • Removal And Installation
      • Ignition Key Switch Testing
    • SWITCH (GEAR SELECTOR)
      • Location
      • Removal And Installation
      • Testing
    • SWITCH (SEAT BELT)
      • Description
      • Testing
      • Removal And Installation
    • VEHICLE SPEED SENSOR
      • Location
      • Testing
      • Removal And Installation
    • DIFFERENTIAL SOLENOID
      • Description
      • Removal And Installation
    • BACK-UP ALARM SYSTEM (IF EQUIPPED)
      • Description
      • Inspecting
      • Removal And Installation
    • ELECTRONIC THROTTLE CONTROL (ETC)
      • Description
      • Testing
      • Removal And Installation
      • ETC Learn Procedure
    • INSTRUMENT CLUSTER
      • Indicator Lamps
      • Information Display
      • Display Area 1
      • Display Area 2
      • Check Engine Light
      • Diagnostic Trouble Codes
      • Pinouts
      • Removal And Installation
    • FUEL SENDER
      • Testing
    • DIAGNOSTIC TESTING
      • Digital Wrench™ Diagnostic Software
      • Digital Wrench™ Diagnostic Connector
      • Digital Wrench™ SmartLink Module Kit – MEL1721
      • Serial Number Location
      • Version And Update ID
      • Updates
      • Digital Wrench™ Feature Map
      • Engine Controller Reprograming (Reflash)
    • ELECTRONIC POWER STEERING (EPS)
      • EPS Operation
      • Power Steering 30A Fuse
      • System Diagnosing
      • EPS Troubleshooting (Power Steering Non-Functional With MIL ON)
      • EPS Troubleshooting (Power Steering Non-Functional With MIL OFF)
      • EPS Troubleshooting (Using Digital Wrench™)
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Torque Values
      • Troubleshooting
      • Accessible Engine Components
      • Engine Removal
      • Engine Installation
      • Engine Installation Notes
      • Engine Harness Routing
      • Injector Harness Routing
      • Ignition Harness Routing
      • Left Rear Engine Bay Harness Routing
      • Transmission Harness Routing
      • Front Engine Mount Removal And Installation
      • Compression – Checking
    • THROTTLE SYSTEM
      • Description
      • Testing
      • Removal And Installation
    • EXHAUST SYSTEM
      • Exhaust System Components
      • Muffler Removal And Installation
      • Exhaust Manifold Removal And Installation
    • INTAKE SYSTEM
      • Intake System Components
      • Air Box Removal And Installation
      • Throttle Body Removal And Installation
      • Intake Manifold Removal And Installation
      • Intake Manifold Adapter Removal And Installation
    • ENGINE COOLING SYSTEM
      • Cooling System Components
      • Cooling System Pressure Test
      • Radiator Cap Pressure Test
      • System Bleeding
      • Radiator Cleaning
      • Radiator Removal And Installation
      • Cooling Fan Removal And Installation
      • Thermostat Removal And Installation
      • Water Pump Removal
      • Water Pump Parts Identification
      • Water Pump Disassembly
      • Water Pump Assembly
      • Water Pump Installation
      • Oil Cooler Removal And Installation
    • LUBRICATION SYSTEM
      • Engine Oil Pressure – Testing
    • FUEL SYSTEM
      • Fuel System Operation
      • System Troubleshooting
      • Relieving Fuel Pressure
      • Initial Priming / Starting Procedure
      • Fuel Line (Quick Connect) Removal And Installation
      • Fuel Pump Test
      • Fuel Pump Removal
      • Fuel Pump Installation
      • Fuel Injector Description
      • Fuel Injector Troubleshooting
      • Fuel Injector Test
      • Fuel Injector Removal
      • Fuel Injector Installation
    • EVAPORATOR SYSTEM
      • Fuel Vent Line Routing (EVAP Models)
      • Carbon Canister Removal
      • Carbon Canister Installation
      • Purge Valve Removal And Installation
    • ENGINE DISASSEMBLY / INSPECTION
      • Checking Engine Timing
      • Engine Timing Adjustment
      • Valve Cover Removal
      • Camshaft Removal
      • Camshaft Inspection
      • Cylinder Head Removal
      • Valve Removal
      • Valve Inspection
      • Valve Seat Reconditioning
      • Valve Seat Inspection
      • Renewing Valve Seats
      • Cylinder Head Inspection
      • Combustion Chamber Cleaning
      • Oil Filter Adapter Removal
      • Oil Pan Removal
      • Oil Pump Removal
      • Upper Crankcase Removal
      • Balance Shaft Removal
      • Crankshaft Removal
      • Crankshaft Inspection
      • Connecting Rod Bearing Selection
      • Crankshaft Main Bearing Selection
      • Cylinder / Piston Removal
      • Cylinder Inspection
      • Crankcase Inspection
      • Piston Disassembly
      • Piston Ring Removal
      • Piston Ring To Groove Clearance Inspection
      • Piston Ring Installed Gap
      • Piston to Cylinder Clearance
      • Connecting Rod Inspection
      • Stator Cover Removal
      • Flywheel Removal
      • Starter One-Way Clutch Removal
      • Starter One-Way Clutch Inspection
    • ENGINE ASSEMBLY
      • Starter One-Way Clutch Installation
      • Flywheel Installation
      • Stator Cover Installation
      • Piston Assembly
      • Cylinder / Piston Installation
      • Crankshaft Installation
      • Upper Crankcase Installation
      • Oil Pump Installation
      • Oil Pan Installation
      • Oil Filter Adapter Installation
      • Valve Installation
      • Cylinder Head Installation
      • Valve Clearance Check / Inspection
      • Valve Clearance Adjustment
      • Tappet Selection
      • Intake Valve Lash – Tappet Selection Matrix
      • Exhaust Valve Lash – Tappet Selection Matrix
      • Camshaft Installation
      • Camshaft Chain Tensioner Installation
      • Valve Cover Installation
    • CRANKSHAFT PTO SEAL
      • Removal
      • Installation
  • SPECIFICATIONS
    • UTILITY VEHICLE SPECIFICATIONS
      • Machine Dimensions
      • Machine Dimensions
      • Performance
      • Controls
      • Engine
      • Electrical
      • Drive System
      • Fluid And Capacities
      • Tires
    • TECHNICAL SERVICE GUIDE SPECIFICATIONS
      • Engine
      • Engine Torques
      • Cooling System
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Hydraulic Tools
      • Transmission / Clutch / Drive Tools
      • Engine Tools
      • HVAC Tools
  • ALPHABETICAL INDEX

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