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Tadano TM-ZR500XL-4 Cargo Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 359

File Size: 13.77 MB (Speed Download Link)

File Count: 2 PDF files

Brand: Tadano

Model: TM-ZR500XL-4

Equipment Type: Cargo Crane

Book No: TM-ZR500XL-4-S1(U)-1E

Manuals Included: 2 separate publications

Type of Document: Service Manual

Serial No.: EH8296 and later

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

$ 55

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Tadano TM-ZR500XL-4 Cargo Crane Service Manual

A cargo crane like the Tadano TM-ZR500XL-4 loads and unloads on the job, swinging, elevating and telescoping the boom to place freight where it needs to go. When one of these goes down, the person with the wrench needs more than a guess. Shop mechanics and fleet techs reach for the service manual to find the fault, make the repair and get the crane back to work.

What this manual helps you do

  • Trace the hydraulic pressure generating system to find where a fault starts.
  • Rebuild outrigger, swing, boom elevating, winch and telescoping components using the procedures for each system.
  • Adjust and check settings using the data, adjustment and check section.
  • Verify the safety devices are working after a repair.
  • Follow the system diagrams when you're chasing a problem through the hydraulic system or electrical system.

Who this is for

Independent repair shops, rental fleet mechanics and dealer technicians who service this crane in-house. It also suits plant maintenance crews who inherited a unit with no paperwork.

FAQ

Q: What do I receive and how is it organised?

A: You get 2 PDF files, 359 pages total, in English. The text is searchable and copyable, so you can jump straight to a system or a term. The sections run from Safety and Introduction through General, the systems (B to H), Data, Adjustment & Check, and System Diagrams, with a history of revision at the end.

Q: Which machine does it fit?

A: The TM-ZR500XL-4 cargo crane. The main manual is publication TM-ZR500XL-4-S1(U)-1E, serial no. EH8296 and later, 196 pages. The download also includes TM-ZR500XL-4-S2(U)-2E, serial no. EW0041 and later, 163 pages. You get the set.

Q: How does it fit the job I'm doing?

A: If you're pulling a winch apart, chasing a hydraulic problem or setting up a unit that came in without documents, the procedures, adjustment data and diagrams are what you work from at the bench and on the crane.

Keep it on your shop computer or tablet and you'll have the repair steps and diagrams open next to the crane.

Click here to view the preview (PDF)

Does this manual fit your machine?

Model Serial No.
TM-ZR500XL-4 EH8296 and later

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

  • Publication TM-ZR500XL-4-S1(U)-1E / Serial No. EH8296 and later (196 pages)
    • SAFETY
      • 1.FUNDAMENTAL CAUTIONS
      • 2.CAUTIONS IN WORKING
      • 3.CAUTIONS IN OPERATION
    • INTRODUCTION
      • 1.Applicable Unit No
    • (A) General
      • Introduction
      • Conversion
      • Contents of Information
    • (B) Hydraulic Pressure Generating System
      • Manual Control Valve (Hook-in Spec)
      • Rotary Joint
    • (C) Outrigger System
      • Jack Cylinder
      • Pilot Check Valve (jack)
    • (D) Swing System
      • Hydraulic Motor (Swing)
      • Swing Speed Reducer
      • Swing Bearing
    • (E) Boom Elevating System
      • Boom Elevating Cylinder
      • Counterbalance Valve (elevating)
    • (F) Winch System
      • Explanation of winch system (Hook-in Specifications)
      • Hydraulic motor (Winch)
      • Winch (HARTYS)
    • (G) Telescoping System
      • Boom (Three-Section Boom)
      • Boom (Four-Section Boom)
      • Boom (Five-Section Boom)
    • (H) Safety Devices
      • AMA
      • Length Detector
      • Angle Detector
    • (Y) Data, Adjustment & Check
      • Service data
    • (Z) System Diagrams
      • Hydraulic Circuit
      • Electrical Circuit
    • History of revision
  • Publication TM-ZR500XL-4-S2(U)-2E / Serial No. EW0041 and later (163 pages)
    • Safety
      • Fundamental cautions
      • Cautions in working
      • Cautions in operation
    • Foreword
      • Applicable Unit No
      • Separate Service Manual
      • Outline of specifications
    • (B) Hydraulic Power Generating System
      • B-1 Manual Control Valve (Hook-in Spec)
      • B-2 Rotary Joint
      • B-3 Hydraulic Pump
    • (C) Outrigger System
      • C-1 Jack Cylinder
      • C-2 Pilot Check Valve (Jack)
    • (D) Swing System
      • D-1 Hydraulic Motor (Swing)
      • D-2 Swing Speed Reducer
      • D-3 Swing Bearing
    • (E) Boom Elevation System
      • E-1 Boom Elevating Cylinder
      • E-2 Counterbalance Valve (elevating)
    • (F) Winch System
      • F-1 Explanation of winch system (Hook-in Specifications)
      • F-2 Hydraulic motor (Winch)
      • F-3 Winch
    • (G) Boom Telescoping System
      • G-1 Boom (Three-Section Boom)
      • G-2 Boom (Four-Section Boom)
      • G-3 Boom (Five-Section Boom)
    • (H) Safety System
      • H-1 AMA (Load Moment Indicator)
      • H-2 Length Detector (Boom)
      • H-3 Angle Detector (Boom)
    • (V) Radio Control System
      • V-1 Configurations of Radio-control System
      • V-2 Radio-control Valve
      • V-3 Accelerator Cylinder
    • (Y) Data, Adjustment and Checks
      • Y-1 Service data
    • (Z) System Diagrams
      • 214 (Hook safety latch)
      • 225 (Radio remote controls)
    • History of revision

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