Tadano TR-300XL-4 Rough Terrain Crane Service Manual

Tadano TR-300XL-4 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 1,022

File Size: 47.56 MB (Speed Download Link)

File Count: 8 PDF files

Brand: Tadano

Model: TR-300XL-4

Equipment Type: Rough Terrain Crane

Manuals Included: 4 separate publications

Type of Document: Service Manual

Serial No.: 560689 and up

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: PDF, Tadano

$ 55

Tadano TR-300XL-4 Rough Terrain Crane Service Manual

A Tadano TR-300XL-4 is a single-cab rough terrain crane. It works uneven job sites with a telescopic boom and outriggers. When one comes in for a hydraulic fault, a drive train rebuild or a brake problem, the person with the wrench needs the workshop book, not guesswork. That's what this is: a service manual for in-house repair, used by shops that are fixing the machine themselves.

What this manual helps you do

Troubleshoot the hydraulic system using the Hydraulic System Troubleshooting section.
Rebuild the driving axle, differential and axle assembly with disassembly, reassembly and adjustment procedures.
Test the no-spin differential after reassembly.
Follow the torque converter and transmission repair procedures when you pull the drive train apart.
Check the brake system, safety system and control system, and use the data, adjusting and checks section to set the machine up.

Who this is for

A rental fleet mechanic or independent repair shop that has a TR-300XL-4 out of warranty will get the most from it. It also suits a dealer technician or plant maintenance crew that needs repair procedures at the bench or in the yard.

FAQ

Q: What do I receive and how is it organised?

A: You get 8 PDF files, 1,022 pages in total, in English. The download holds 4 separate manuals: Publication W301-0135E (163 pages), W303-0256E (224 pages), W563-0082E (60 pages), and W563-0081E (575 pages), which is the main manual. You get the whole set. The text is searchable and can be copied.

Q: Which machine does it fit?

A: The main manual cover shows serial number 560689 and up, for the TR-300XL-4. Check your serial plate against that before you start a job.

Q: How does it fit the job I'm doing?

A: Its titles include Driving Axle Service Manual, General Repair Cautions, and Torque Converter and Transmission Repair Manual. You'd expect hydraulic power generating, swing, winch, safety, control and brake system sections, plus a data and diagrams section for checks and adjustments.

Open the right section, follow the procedure, and put the crane back to work.

Does this manual fit your machine?

Model	Serial No.
TR-300XL-4	560689 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Publication W563-0081E / Serial No. 560689 and up (575 pages)
- Foreword
- Structure
- Differential
- Axle Assembly
- Differential Assembly
- Adjustment
- Trouble shooting
- Test for No-spin differential
- History of revision
- Contents of Information
- Hydraulic System Troubleshooting
- Dismounting and Remounting
- Disassembly and Reassembly
- Sealing Parts
- Piping Procedure
- Machine Elements
- Hydraulic Oil
- Function
- Troubleshooting
- Disassembly
- Reassembly
- Oil
- Test
- Maintenance standards
- Safety
- (B) Hydraulic Power Generating System
- (C) Outrigger System
- (D) Swing System
- (E) Boom Elevating System
- (F) Winch System
- (G) Boom Telescoping System
- (H) Safety System
- (L) Control System
- (S) Steering System
- (T) Brake System
- (U) Suspension System
- to Data and Diagrams-section
- (Y) Data, Adjusting and Checks
- (Z) System Diagrams
- to Crane-section
Publication W301-0135E (163 pages)
- Foreword
  - Applicable spec. No
- Components of the AML (AML-L C) Main Unit
  - Panel
  - Internal view and name plate
  - Internal block diagram
- Input/Output Signals of the AML System (TR-450XL-4/TR-500XL-4)
- Diagram of the AML System (TR-300XL-4)
- Input/Output Signals of the AML System (TR-300XL-4)
- Diagram of the AML System (TR-150XL-4)
- Input/Output Signals of the AML System (TR-150XL-4)
- [OPERATION]
- Functions of and How to Use User Mode (TR-450XL-4/TR-500XL-4)
  - Mode Structure
  - Configuration and Functions of the AML System
  - Names and Functions of AML Main Unit Parts
- Functions of and How to Use User Mode (TR-300XL-4)
  - Mode Structure
  - Configuration and Functions of the AML System
  - Names and Functions of AML Main Unit Parts
- Functions of and How to Use User Mode (TR-150XL-4)
  - Mode Structure
  - Configuration and Functions of the AML System
  - Names and Functions of AML Main Unit Parts
- [ADJUSTMENT AND MAINTENANCE]
- General: Adjustment Mode and Maintenance Mode
  - Keys and Switches for Adjustment and Maintenance
  - Mode Structure and Menu
  - Method of Shifting Modes
- Required Adjustment After AML System Parts Replacement
- Functions of and How to Use Adjustment Mode
  - Adjustment Procedures
  - Other Functions and How to Use Them
- Functions of and How to Use Maintenance Mode
  - Program Version Display
  - Data ID Number Display
  - Di Check
- Error Message
  - Display of Error Message
  - How to Read the Error Message
  - How to Read the Error History
- Disassembly of AML Main Unit
  - Removing Front Panel/Display Board
  - Removing Rear Panel/Connector Board /Current Output Board
  - Removing CPU Board/Analog Board /Power Board
- [INFORMATION AND DATA]
- Adjustment Value Table
- MDT (Multiplex Data Transmitter ) Input/Output Nos. and Corresponding Signals
- Checking the Detectors (TR-300XL-4)
  - Boom Length Detector
  - Boom Angle Detector
  - Swing Angle Detector
- Fuses
- Replacing the Clock Battery
- History of revision
Publication W303-0256E (224 pages)
- Foreword
  - Applicable spec. No
- Structure and function
  - System Configuration
  - Structure of MDT
  - Check functions
- Troubleshooting
  - Check procedures
  - Error code list
  - Check chart
- Disassembly and reassembly
  - MDT main unit
  - Connector
- Connection diagram for connectors
- Input/output signal lists
- Data table
  - One-to-one input/output system
  - Parking lamp
  - Parking alarm
- History of revision
Publication W563-0082E (60 pages)
- Foreword
  - Applicable crane model
- Structure and Function
  - Structure
  - Function
- Differential Device
  - Standard type differential
  - No-spin type differential
- Axle
  - Disassembly
  - Cleaning
  - Inspection
- Differential Carrier Assembly
  - Dismounting
  - Disassembly
  - Cleaning
- Adjustment
  - Steering angle
- Trouble Shooting
  - Noise
  - Oil leak
  - Defective steering and turning operations
- Test for No-spin Type Differential
  - Confirmation with wheels jacked up
  - Test by traveling
  - Abnormal conditions during traveling
- History of revision

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