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Tadano TR-800XXL-4 Rough Terrain Crane Full Manual (Operator, Parts, Service)

Format: PDF (Printable Document)

File Language: English

File Pages: 3,874

File Size: 402.58 MB (Speed Download Link)

File Count: 23 files (20 PDF)

Brand: Tadano

Model: TR-800XXL-4

Equipment Type: Rough Terrain Crane

Manuals Included: Operator Manual (1,008 pages), Parts Manual (1,202 pages), Service Manual (1,306 pages), Service information (1 file), Load charts (1 file), Technical data (2 files), Component manuals (3 files)

Publication No.: Operator Manual: GR-800XXL-1-O2(U)-2E, GR-800XXL-1-O3(U)-1E, GR-800XXL-1-O3(U)-3E; Parts Manual: GR-800XXL-1-P1(U)-2EJ; Service Manual: GR-800XXL-1-S1(U)-1E, W561-0051E, GR-800XXL-1-S2(U)-1E

Serial No.: 545704 and up, 545961 and up, 545419 and up, 545870 and up

Type of Document: Full Manual Set

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

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$ 100

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Tadano TR-800XXL-4 Rough Terrain Crane Full Manual (Operator, Parts, Service)

A Tadano TR-800XXL-4 is a single-cab rough terrain crane that works uneven job sites on a telescopic boom and outriggers. If you run a rental fleet, you know the problem: operators, mechanics and the parts desk all need paperwork for the same machine, and it's rarely in one place. This full manual set puts every document for the model in a single download.

What this manual set helps you do

  • Follow the Operation and Maintenance Manual for setting outriggers, working near power lines, weather limits, special operation and the checks before and after each shift.
  • Order parts from the Parts Catalog, which has sections such as steering, power transmission, brake system, elevating system and mounting parts.
  • Repair and adjust the outrigger system, swing system, boom elevation system, winch system, telescoping system and safety system using the GR-800XL-1 Service Manual.
  • Read the load charts and technical data before you plan a lift.
  • Check the load moment indicator, transmission and axle component manuals when a fault points to one of those units.

Who this is for

A rental fleet manager gets one set that serves the operator in the cab, the mechanic in the shop and the parts desk taking orders. A workshop or service company gets the repair and parts references for the same machine without chasing separate files.

FAQ

Q: What do I receive and how is it organised?

A: You get 23 files (20 PDF) with 3,874 PDF pages in total, all in English. The Operator Manual is 1,008 pages in 7 files, the Parts Catalog is 1,202 pages in 2 files, and the Service Manual is 1,306 pages in 5 files. Load charts, technical data, service information, component manuals and other documents come with them.

Q: Which machine does it fit?

A: It is for the Tadano TR-800XXL-4 rough terrain crane. The serial number printed on the main manual cover is 545704 and up, so check your machine's plate against that.

Q: How does it fit my job?

A: If you're keeping a TR-800XXL-4 running, one download gives you operation, parts ordering and repair in the same place. Your operators, mechanics and parts staff can all work from the same set.

Load it onto the shop computer, hand each person the manual for their job, and every crew member is working from the same documents.

Does this manual fit your machine?

Model Serial No.
TR-800XXL-4 545704 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

Operator Manual Table of Contents

1,008 pages, 7 files

  • Publication GR-800XXL-1-O2(U)-2E / Serial No. 545704 and up (319 pages)
    • Before Operation
    • Rules for Operation (Setting Outriggers)
    • Rules for Operation (General)
    • Rules for Operation (Weather)
    • Rules for Operation (Power Lines, Radio Waves)
    • Rules for Operation (Operation without Extending Outriggers)
    • Rules for Operation (Special Operation)
    • After Operation
    • Rules for Road Travel
    • Rules for Transportation and Towing
    • Rules for Parking
    • Rules for Inspection and Maintenance
  • Publication GR-800XXL-1-O3(U)-1E / Serial No. 545961 and up (319 pages)
  • Publication GR-800XXL-1-O3(U)-3E / Serial No. 545961 (51 pages)
  • Publication GR-800XXL-1-O3(U)-3E / Serial No. 545961 (319 pages)

Parts Manual Table of Contents

1,202 pages, 2 files

  • Publication GR-800XXL-1-P1(U)-2EJ / Serial No. 545419 and up (601 pages)
    • Generator
    • Gear System
    • Elevating System
    • Steering
    • Power Transmission
    • Brake System
    • Mounting Parts
    • Tools
    • Hydraulic Pressure
    • Tank
    • Outrigger
    • Piping Swing
  • Publication GR-800XXL-1-P1(U)-2EJ / Serial No. 545419 and up (601 pages)

    Same chapters as the edition above (another edition or language of this manual).

Service Manual Table of Contents

1,306 pages, 5 files

  • Serial No. 545870 and up (435 pages)
    • Foreword
      • Applicable spec. No./Crane model
      • Separate service manual
      • Outline of specifications
    • (B) Hydraulic Power Generating System
      • B-1 Hydraulic Power Generating System
      • B-2 Hydraulic Pump (Double Variable Displacement Pump)
      • B-3 Hydraulic Pump (Double Gear Pump)
    • (C) Outrigger System
      • C-1 Outrigger System
      • C-2 Jack Cylinder
      • C-3 Pilot Check Valve (Jack Cylinder Retracting Prevention)
    • (D) Swing System
      • D-1 Swing System
      • D-2 Swing Assembly
      • D-3 Hydraulic Pilot Control Valve (Swing)
    • (E) Boom Elevating System
      • E-1 Elevating System
      • E-2 Elevating Cylinder
      • E-3 Counterbalance Valve (Elevating)
    • (F) Winch System
      • F-1 Winch System
      • F-2 Winch
      • F-3 Hydraulic Motor (Winch)
    • (G) Boom Telescoping System
      • G-1 Telescoping System
      • G-2 Boom (Five-Section Boom)
      • G-4 Telescoping Cylinder
    • (H) Safety System
      • H-1 Safety System
      • H-2 Boom Length and Angle Detector
      • H-3 Outrigger Extension Length Detector
    • (L) Control System
      • L-1 Control System
      • L-2 Remote Control Valve (Lever)
      • L-3 Remote Control Valve (Pedal)
    • (N) Electric System
      • N-1 Engine Control Unit (ECU)
    • (S) Steering System
      • S-1 Steering System
      • S-2 Priority Valve
      • S-3 Orbitrol
    • (T) Brake System
      • T-1 Brake System
      • T-2 Brake (Service Brake)
      • T-3 Brake Valve
    • (U) Suspension System
      • U-1 Suspension System
      • U-2 Suspension Lock Cylinder
      • U-3 Pilot Check Valve (Suspension Lock Cylinder)
    • (Y) Data, Adjustment and Checks
      • Y-1 Hydraulic Pressure Setting Table
      • Y-2 Pneumatic Pressure Setting Table
      • Y-3 Air Bleeding Procedure
    • (Z) System Diagrams
      • Z-1 Hydraulic Circuit
      • Z-2 Torque Converter Circuit
      • Z-3 Brake Circuit (Pneumatic Circuit)
    • History of revision
  • Publication GR-800XXL-1-S1(U)-1E / Serial No. 545419 (332 pages)

    Same chapters as the edition above (another edition or language of this manual).

  • Publication W561-0051E (79 pages)
    • Foreword
      • 1.Contents
    • Structure
      • 1.Torque converter
      • 2.Transmission
    • Function
      • 1.Torque converter
      • 2.Transmission
    • Troubleshooting
      • 1.Output remains low
      • 2.Non – power transmission
      • 3.Abnormal rise of oil temperature
    • Disassembly
      • 1.Torque converter
      • 2.Transmission
    • Checks
      • 1.Torque converter
      • 2.Transmission
    • Reassembly
      • 1.Torque converter
      • 2.Transmission
    • Oil
      • 1.Recommended oil
      • 2.Oil change procedure
    • Test
      • 1.Checking operating conditions
      • 2.Hydraulic pressure measurement
      • 3.Stall test
    • Maintenance standard
      • 1.Overhaul interval
      • 2.Replacing intervals of parts
      • 3.Part replacing standard
    • History of revision
  • Publication GR-800XXL-1-S2(U)-1E / Serial No. 545870 and up (460 pages)
    • Foreword
    • (B) Hydraulic Power Generating System
    • (C) Outrigger System
    • (D) Swing System
    • (E) Boom Elevating System
    • (F) Winch System
    • (G) Boom Telescoping System
    • (H) Safety System
    • (L) Control System
    • (S) Steering System
    • (T) Brake System
    • (U) Suspension System
    • (Y) Data, Adjusting and Checks
    • (Z) System Diagrams
    • History of revision
    • Contents of Information
    • Hydraulic System Troubleshooting
    • Dismounting and Remounting
    • Disassembly and Reassembly
    • Sealing Parts
    • Piping Procedure
    • Machine Elements
    • Hydraulic Oil

Also in this set

  • Load charts (1 file, 2 pages)
  • Technical data (2 files, 87 pages)
  • Service information (1 file)
  • Component manuals (3 files, 269 pages)
    • Tadano AML-LK Load Moment Indicator
    • Tadano RF80C-76F4 + RF80M-77J0 Transmission
    • Tadano SHP-S24.0 + SHP-S24.0N Axle
  • Other documents (1 file)

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