ZF AS Tronic Transmission Service Manual (1327 765 001)

The ZF AS Tronic is an automated transmission. It takes engine torque through the clutch, shafts and gear sets and puts it to the driveline, with electronic control handling the shifts. When one comes into the shop out of warranty, or with no paperwork, the person with the wrench needs workshop procedures, not guesses. This manual is written for that job.

What this manual helps you do

• Follow removal and installation steps when you pull the transmission out of the machine and put it back.
• Rebuild the unit with the disassembly and assembly procedures, working through clutches, shafts and gear sets.
• Check and adjust settings using the inspection and adjustment sections.
• Troubleshoot shift problems by tracing the hydraulic control and electronic control side.
• Verify your work against the description and function sections before the unit goes back in service.

Who this is for

An independent repair shop, a rental fleet mechanic or a dealer technician who has an AS Tronic on the bench and needs to repair it in-house. Plant maintenance staff doing their own transmission work will use it the same way.

FAQ

Q: What do I receive and how is it organised?

A: You get the set of 3 PDF files, 695 pages in total, in English and German. The main manual is publication 1327 765 001 at 516 pages, plus publication 1328 765 101e at 149 pages and Manual 3 at 30 pages. The text can be searched and copied, so you can jump straight to the procedure you need.

Q: What does it fit?

A: It is the ZF AS Tronic transmission service manual, titled "ZF AS-Tronic EVOBUS Service Manual" on the document. Match it against the transmission on your bench.

Q: How does it fit the job I'm doing?

A: A service manual like this is where you'd look for removal steps, rebuild sequence, adjustment procedures and fault tracing. Keep it open at the bench and work from it step by step.

Download the set, search the procedure you need and get the transmission apart, repaired and back together with a reference in front of you.

Click here to view the preview (PDF)

Table of Contents:

General outline of the sections covered in a service manual of this type. Actual chapter numbering and section names vary by model and edition.

• Foreword and safety information
• General information and specifications
• Description and function
• Removal and installation
• Disassembly and assembly
• Clutches, shafts and gear sets
• Hydraulic control
• Electronic control
• Inspection and adjustment
• Troubleshooting
• Service data

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